This manual provides comprehensive workshop service and repair information for the KLX250 D Tracker X, covering models produced from 2009 to 2012. As a versatile dual-sport and supermoto motorcycle, the KLX250 D Tracker X exemplifies a legacy of producing robust and performance-oriented machines. This guide is designed to assist both mechanical technicians and knowledgeable owners in maintaining and repairing this model, ensuring optimal performance and longevity. The scope of this workshop service manual is extensive, covering all critical systems including the engine, drivetrain, chassis, and electrical components. It details routine maintenance procedures, tune-up guidance, and in-depth repair instructions for everything from component overhaul to complete engine rebuilds. Essential technical specifications, special tool information, and diagnostic procedures for troubleshooting common issues are also provided. This 558-page English language resource utilizes WARNING, CAUTION, and NOTE notations to highlight critical information, empowering users with the knowledge to perform high-quality repairs and maintenance, thereby maximizing the value and reliability of their KLX250 D Tracker X. 🏷️ Basic Information Identification Make: Kawasaki Model: KLX250 D Tracker X Model Year: 2009-2012 Vehicle Type: Dual-sport / Supermoto Codes Internal Product Code: KLX250DTX0912WSMPDF 👋 Introduction Market Position Target Audience: Mechanical technicians and knowledgeable owners/enthusiasts seeking in-depth maintenance and repair information. Competitive Analysis Value Proposition: Provides dealer-level service information, enabling cost savings and quality repairs, fostering confidence in DIY maintenance. Key Features Emphasis Symbols: Highlights critical information with WARNING, CAUTION, and NOTE notations. Reliability: Offers the most reliable information, aiming to help users get the best value from their vehicle. Comprehensiveness: A complete service manual containing all necessary instructions for any repair the vehicle may require. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service and Repair Page Count Total Pages: 558 Manual Type Type: Workshop Service Manual Language Language: English Format Digital Format: PDF Download File Quality: High-resolution PDF, ensuring clear diagrams and text. 📖 Manual Coverage Systems Covered Engine Systems: Engine disassembly and reassembly, lubrication system, fuel system (including fuel injection if applicable), ignition system, cooling system (if applicable), exhaust system. Drivetrain Systems: Transmission (clutch, gearbox, final drive), gearbox disassembly and reassembly, lubrication. Chassis Systems: Frame, suspension (front fork, rear shock absorber), steering system, braking system (front and rear), wheels and tires. Electrical Systems: Wiring diagrams, lighting system, ignition system components, battery, starter, charging system, instrument cluster, troubleshooting electrical faults. Bodywork And Fixtures: Body panel removal and installation, seating, fairings, fenders, mirrors, controls. Frame And Body: Frame structure, mounting points, body panel removal/installation, seat, fuel tank, fenders. Fuel And Emission Controls: Detailed information on the fuel system, including fuel pump, injectors, and emission control components (if applicable). Cooling System: Information on the radiator, fan, coolant flow, and related components for liquid-cooled variants. Suspension And Steering: Front fork overhaul, rear shock absorber servicing, steering head bearing maintenance, and wheel bearing replacement. Procedures Included Maintenance Procedures: Routine maintenance, tune-ups, oil changes, filter replacements, chain adjustment, lubrication points. Repair Procedures: Component removal and installation, overhaul of major assemblies (engine, transmission, suspension, brakes), troubleshooting and diagnostics. Diagnostic Procedures: Step-by-step troubleshooting guides for common issues, fault diagnosis using symptoms and test procedures. Special Tool Information: Identification and use of specialized tools required for specific adjustments and repairs, including Kawasaki part numbers for tools. Proprietary Component Instructions: Incorporation of instructions for proprietary components from their respective manufacturers to ensure proper understanding and integration. Torque Specifications: Essential torque values for all critical fasteners and bolts to ensure correct assembly and prevent damage. Assembly Disassembly: Detailed step-by-step instructions for the assembly and disassembly of all major components and sub-assemblies. Technical Depth Depth Of Information: Comprehensive coverage from routine maintenance to complete engine and transmission disassembly, aiming for professional technician level understanding. Diagnostic Tools: Guidance on using diagnostic tools, including specific Kawasaki diagnostic tools or general methods. Rebuild Procedures: Detailed procedures for complete engine rebuilds, including piston, cylinder, crankshaft, and valve train servicing. 📊 Manual Specifications File Format Format Type: PDF Print Quality Printability: Yes, printable pages Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Delivery Delivery Method: Fast and Free Electronic Delivery via Email ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, four-stroke, DOHC, four-valve single cylinder Performance Bore X Stroke: 72.0 x 61.2 mm (typical for KLX250 series, confirmation needed for specific D Tracker X variant) Displacement: 249 cc (approximate, confirmation needed) Compression Ratio: 11.0:1 (typical) Fuel System Fuel Delivery: Fuel injection (specifics detailed in manual) Fuel Type: Unleaded gasoline (specific octane rating detailed in manual) 🔧 Transmission Standard Transmission Type: Constant mesh, 6-speed Optional Clutch Type: Wet, multi-disc Features Final Drive: Sealed chain 📐 Dimensions Exterior Overall Length: Approximately 2,150 mm (typical for KLX250 series, confirmation needed) Overall Width: Approximately 820 mm (typical for KLX250 series, confirmation needed) Overall Height: Approximately 1,175 mm (typical for KLX250 series, confirmation needed) Weights Curb Weight: Approximately 135 kg (typical for KLX250 series,...