Austin Mini Countryman 1964 Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: Austin Model: Mini Countryman Year: 1964 Codes Model Code: BMC ADO19 👋 Introduction Market Position Positioning: A professional-grade repair manual designed for enthusiasts and mechanics to maintain and restore the classic Austin Mini Countryman. Competitive Analysis Advantage: Provides the same comprehensive information used by local service/repair shops, ensuring accuracy and completeness comparable to original factory manuals. Key Features Content Source: Written by the manufacturers (Austin/BMC), ensuring authenticity and accuracy. Visual Aids: Includes hundreds of pages of diagrams, detailed illustrations, drawings, and photos to guide repair procedures. Cost Saving: Empowers owners to perform their own repairs, potentially saving hundreds or thousands of dollars in labor costs. Accessibility: Digital PDF format allows for instant download, easy printing of specific sections, and accessibility across multiple devices. 📋 Manual Details Coverage Areas Full Model Range: All Models/Engines/Trim/Transmissions Types Page Count Estimated Pages: Hundreds of pages (specific count not provided, but described as comprehensive) Manual Type Type: Workshop Repair Service Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine Service Repair: Comprehensive engine overhaul, tuning, and component repair. Transmission Service Repair: Detailed procedures for manual transmission overhaul and repair, including clutch system. Brake System: Service and repair of hydraulic braking system, including master cylinder, wheel cylinders, brake lines, and shoes/pads. Wiring Diagram: Detailed electrical wiring diagrams for all vehicle systems. Electrical System: Diagnosis, repair, and maintenance of all electrical components including lighting, ignition, starting, charging, and accessories. Suspension: Service and repair of front and rear suspension components, including hydrolastic fluid replenishment and damper servicing. Steering: Repair and adjustment of steering box, linkage, and column. Cooling System: Maintenance and repair of radiator, thermostat, water pump, and hoses. Fuel System: Service and repair of carburettor(s), fuel pump, fuel lines, and tank. Chassis Body: Repair, adjustment, and maintenance of body panels, frame, and structural components. Interior: Information on trim, seating, dashboard, and interior fittings. Differential Drive: Service and maintenance of the final drive and differential unit. Axle: Maintenance and repair of front and rear axles. General Maintenance: Routine servicing and preventative maintenance procedures. Troubleshooting: Diagnostic guides and problem-solving procedures for common issues. Periodic Lubrication: Detailed lubrication points and schedules. Emission System: Information pertaining to emission control systems relevant to the era. Heater Air Conditioning: Service and repair of the vehicle's heating system (Air Conditioning was typically a rare, dealer-fit option or absent in this era). Engine Control System: Covers the mechanical aspects of engine control (carburetion, ignition timing). Restraint System: Information on seat belts and other safety features of the era. Procedures Included Repair Procedures: Step-by-step repair instructions with detailed substeps, notes, cautions, and warnings. Disassembly Assembly: Comprehensive instructions for dismantling and reassembling all major vehicle components. Cleaning Reinstalling: Guidance on cleaning and correctly reinstalling parts. Technical Depth Depth: Professional Technician Level - Covers diagnostics, repair, and maintenance for all systems. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Full Printable Zoom Capability: YES Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Format) Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader & WinZip Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder (OHV) Engine Displacement Cc: 998cc (for common variants, though 848cc also existed) Bore X Stroke Mm: Approx. 64.1mm x 76.2mm (for 998cc) Performance Horsepower Bhp: Approximately 38-40 bhp (for 848cc), 44-48 bhp (for 998cc) at circa 5000 rpm. Specific variants may differ. Torque Lb-Ft: Approximately 55-60 lb-ft (for 998cc) at circa 2500 rpm. Specific variants may differ. Fuel System Carburetion: Single SU (e.g., HS2) or Zenith/Stromberg carburetor. Specific type depends on engine variant. Fuel Type: Leaded Petrol (Historically), 90-98 RON recommended for modern use. Lubrication Oil Type Capacity: SAE 20W-50 API SF or higher. Capacity approx. 3.5 liters (including filter). 🔧 Transmission Standard Transmission Type: 4-speed Manual Transaxle (Integrated with final drive) Optional Optional Transmission: None typically offered for this model year and variant. Features Gear Ratios: Specific gear ratios are detailed within the manual, covering all gears and final drive. Fluid Specifications Transmission Fluid: GL4 Gear Oil (e.g., Hypoid Gear Oil SAE 80/90) or specific BMC recommendation. 📐 Dimensions Exterior Wheelbase Mm: 2032 mm (80 inches) Length Mm: 3378 mm (133 inches) Width Mm: 1422 mm (56 inches) Height Mm: 1270 mm (50 inches) (approximate, excluding roof rack rails) Weights Curb Weight Kg: Approximately 640-680 kg (depending on engine and equipment). Gross Vehicle Weight Kg: Specified in manual, likely around 1000-1100 kg. Payload Capacity Kg: Typically around 300-400 kg. 🛡️ Safety Features Ratings Crash Test Data: No formal crash test ratings in the modern sense available for this era of vehicle. Active Features Active Safety: Disc front brakes, drum rear brakes. Dependent on driver skill. Passive Features Passive Safety: Seat belts (often optional or two-point in this...
A professional-grade repair manual designed for enthusiasts and mechanics to maintain and restore the classic Austin Mini Countryman.
Competitive Analysis
Advantage:
Provides the same comprehensive information used by local service/repair shops, ensuring accuracy and completeness comparable to original factory manuals.
Key Features
Content Source:
Written by the manufacturers (Austin/BMC), ensuring authenticity and accuracy.
Visual Aids:
Includes hundreds of pages of diagrams, detailed illustrations, drawings, and photos to guide repair procedures.
Cost Saving:
Empowers owners to perform their own repairs, potentially saving hundreds or thousands of dollars in labor costs.
Accessibility:
Digital PDF format allows for instant download, easy printing of specific sections, and accessibility across multiple devices.
📋 Manual Details
Coverage Areas
Full Model Range:
All Models/Engines/Trim/Transmissions Types
Page Count
Estimated Pages:
Hundreds of pages (specific count not provided, but described as comprehensive)
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Service Repair:
Comprehensive engine overhaul, tuning, and component repair.
Transmission Service Repair:
Detailed procedures for manual transmission overhaul and repair, including clutch system.
Brake System:
Service and repair of hydraulic braking system, including master cylinder, wheel cylinders, brake lines, and shoes/pads.
Wiring Diagram:
Detailed electrical wiring diagrams for all vehicle systems.
Electrical System:
Diagnosis, repair, and maintenance of all electrical components including lighting, ignition, starting, charging, and accessories.
Suspension:
Service and repair of front and rear suspension components, including hydrolastic fluid replenishment and damper servicing.
Steering:
Repair and adjustment of steering box, linkage, and column.
Cooling System:
Maintenance and repair of radiator, thermostat, water pump, and hoses.
Fuel System:
Service and repair of carburettor(s), fuel pump, fuel lines, and tank.
Chassis Body:
Repair, adjustment, and maintenance of body panels, frame, and structural components.
Interior:
Information on trim, seating, dashboard, and interior fittings.
Differential Drive:
Service and maintenance of the final drive and differential unit.
Axle:
Maintenance and repair of front and rear axles.
General Maintenance:
Routine servicing and preventative maintenance procedures.
Troubleshooting:
Diagnostic guides and problem-solving procedures for common issues.
Periodic Lubrication:
Detailed lubrication points and schedules.
Emission System:
Information pertaining to emission control systems relevant to the era.
Heater Air Conditioning:
Service and repair of the vehicle's heating system (Air Conditioning was typically a rare, dealer-fit option or absent in this era).
Engine Control System:
Covers the mechanical aspects of engine control (carburetion, ignition timing).
Restraint System:
Information on seat belts and other safety features of the era.
Procedures Included
Repair Procedures:
Step-by-step repair instructions with detailed substeps, notes, cautions, and warnings.
Disassembly Assembly:
Comprehensive instructions for dismantling and reassembling all major vehicle components.
Cleaning Reinstalling:
Guidance on cleaning and correctly reinstalling parts.
Technical Depth
Depth:
Professional Technician Level - Covers diagnostics, repair, and maintenance for all systems.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Full Printable
Zoom Capability:
YES
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Format)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder (OHV)
Engine Displacement Cc:
998cc (for common variants, though 848cc also existed)
Bore X Stroke Mm:
Approx. 64.1mm x 76.2mm (for 998cc)
Performance
Horsepower Bhp:
Approximately 38-40 bhp (for 848cc), 44-48 bhp (for 998cc) at circa 5000 rpm. Specific variants may differ.
Torque Lb-Ft:
Approximately 55-60 lb-ft (for 998cc) at circa 2500 rpm. Specific variants may differ.
Fuel System
Carburetion:
Single SU (e.g., HS2) or Zenith/Stromberg carburetor. Specific type depends on engine variant.
Fuel Type:
Leaded Petrol (Historically), 90-98 RON recommended for modern use.
Lubrication
Oil Type Capacity:
SAE 20W-50 API SF or higher. Capacity approx. 3.5 liters (including filter).
🔧 Transmission
Standard
Transmission Type:
4-speed Manual Transaxle (Integrated with final drive)
Optional
Optional Transmission:
None typically offered for this model year and variant.
Features
Gear Ratios:
Specific gear ratios are detailed within the manual, covering all gears and final drive.
Fluid Specifications
Transmission Fluid:
GL4 Gear Oil (e.g., Hypoid Gear Oil SAE 80/90) or specific BMC recommendation.
📐 Dimensions
Exterior
Wheelbase Mm:
2032 mm (80 inches)
Length Mm:
3378 mm (133 inches)
Width Mm:
1422 mm (56 inches)
Height Mm:
1270 mm (50 inches) (approximate, excluding roof rack rails)
Weights
Curb Weight Kg:
Approximately 640-680 kg (depending on engine and equipment).
Gross Vehicle Weight Kg:
Specified in manual, likely around 1000-1100 kg.
Payload Capacity Kg:
Typically around 300-400 kg.
🛡️ Safety Features
Ratings
Crash Test Data:
No formal crash test ratings in the modern sense available for this era of vehicle.
Active Features
Active Safety:
Disc front brakes, drum rear brakes. Dependent on driver skill.
Passive Features
Passive Safety:
Seat belts (often optional or two-point in this era), safety glass.
💡 Technology Features
Infotainment
Infotainment System:
Basic analog radio (optional), heater controls. Primarily mechanical focus.
Driver Assistance
Driver Assistance Features:
None in the modern sense. Focus on direct driver feedback through steering and brakes.
Connectivity
Connectivity Features:
None.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles or 6-12 months, as per manual recommendations.
Grease Points:
Regular greasing of suspension and steering joints (e.g., every 1,000-2,000 miles) is crucial for longevity.
Spark Plug Replacement:
Recommended at intervals specified in the manual, typically every 10,000-15,000 miles, depending on plug type.
Fluid Specifications
Coolant Type:
50/50 mix of Ethylene Glycol Antifreeze and distilled water. Specific antifreeze type recommendations are in the manual.
Brake Fluid:
DOT 3 or DOT 4 Hydraulic Brake Fluid. Ensure consistency and no mixing of types.
Known Issues
Rust Prevalence:
Susceptible to rust in common areas such as wheel arches, sills, floor pans, and boot floor. Regular inspection and treatment are vital.
Hydrolastic System:
The hydrolastic suspension units require periodic fluid level checks and topping up, and can be prone to leaks or diaphragm failure with age.
Carburetor Tuning:
SU carburetors require regular adjustment for optimal performance and fuel economy.
Gearbox Synchromesh:
Synchromesh on early models can be weak, requiring careful gear changes. The manual provides specific guidance on gearbox maintenance.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
British Motor Corporation (BMC), later part of British Leyland.
Model Evolution
Countryman Development:
The Countryman was a variant of the classic Mini, designed by Pininfarina. It featured a longer wheelbase and a distinct estate/wagon body style, offering increased practicality and seating capacity.
Production
Production Period:
The Mini Countryman (and its sibling, the Morris Mini Traveller) was produced from 1960 to 1969. The 1964 model falls within the early to mid-production run.
🏆 Awards & Recognition
Recognitions
Model Recognition:
The classic Mini platform, on which the Countryman is based, is universally recognized as an icon of automotive design and engineering.
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