Harley-Davidson Duo Glide 1964 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Harley-Davidson Model: Duo Glide Year: 1964 Generation Model Generation: Second Generation (FL Series) 👋 Introduction Market Position Historical Significance: The 1964 Duo Glide represents a significant evolution in Harley-Davidson's FL line, featuring the iconic Duo-Glide suspension system, and serving as a bridge between the Panhead and the Shovelhead era. This manual is essential for preserving these classic motorcycles. Competitive Analysis Manual Value Proposition: This factory service manual provides the most accurate and complete information for maintaining and repairing the 1964 Duo Glide, offering a crucial advantage over generic aftermarket guides in accuracy and detail. Key Features Diagnostic Focus: Emphasizes systematic diagnostic procedures, enabling users to pinpoint issues efficiently rather than relying on guesswork. Technical Accuracy: Delivers manufacturer-verified technical data, torque specifications, tolerances, and OEM procedures. 📋 Manual Details Coverage Areas Primary Coverage: Factory Service and Repair Intended Audience: Mechanics and DIY enthusiasts Page Count Estimated Pages: Refer to specific product listing for exact page count. Typical factory service manuals of this era range from 300-600 pages. Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: Print (Paperback or Hardcover) 📖 Manual Coverage Systems Covered Engine: Complete disassembly, assembly, inspection, and repair of the OHV V-twin engine (e.g., Panhead or early Shovelhead engine variants applicable to 1964 models). Transmission: Disassembly, assembly, adjustment, and repair of the 4-speed constant mesh transmission. Clutch: Service and adjustment of the clutch assembly. Primary Drive: Inspection and adjustment of the primary chain drive system. Frame And Suspension: Front fork (hydra-glide/duo-glide) disassembly, repair, and adjustment. Rear suspension servicing. Frame inspection and repair procedures. Brakes: Front and rear brake system inspection, adjustment, and repair (likely drum brakes for this era). Electrical System: Wiring diagrams, ignition system troubleshooting and repair (magneto or battery/coil), lighting system, starter system, generator/alternator (if applicable). Fuel System: Carburetor (e.g., Linkert) disassembly, cleaning, adjustment, and repair. Fuel tank and fuel line servicing. Bodywork And Trim: Fender removal and installation, seat servicing, fuel tank removal and installation, handlebar servicing. Procedures Included Routine Maintenance: Oil changes, lubrication points and schedules, filter replacement, spark plug checks and replacement. Tune Up Procedures: Ignition timing, carburetor adjustment, valve clearance adjustment. Troubleshooting Guides: Systematic diagnostic procedures for common and uncommon issues. Component Rebuilds: Detailed step-by-step instructions for complete engine, transmission, and carburetor rebuilds. Installation And Removal: Procedures for removing and installing major components and sub-assemblies. Adjustment Procedures: Precise instructions for adjusting clutch, brakes, ignition timing, and other critical systems. Technical Depth Depth Of Coverage: Comprehensive. Covers everything from basic maintenance and adjustments to complete engine and transmission rebuilds, including detailed specifications and tolerances. 📊 Manual Specifications File Format Digital Format Notes: If sold as digital, typically PDF. Ensure clarity on searchability and image quality. Print Quality Print Quality: Typically high quality, designed for workshop use. Includes clear diagrams and photographs. Binding Type Binding: Often spiral-bound or sewn/glued binding for lay-flat use in a workshop environment. Paper Type Paper Quality: Durable paper stock designed to withstand workshop conditions. May include coated pages for resistance to oil and grease. ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, OHV (Overhead Valve), V-twin Engine Designation: Typically the Panhead engine (Evo Panhead) or very early Shovelhead designation may appear for 1964 models, check specific VIN range for exact engine. Displacement: Primarily 74 cubic inches (1200cc). Some models may have 80 cubic inches (1310cc) variants. Performance Horsepower Estimate: Approx. 50-55 HP (varies by specific engine configuration and tuning). Torque Estimate: Approx. 65-70 ft-lbs (varies). Fuel System Carburetor: Typically Linkert M-series carburetor (e.g., M74B, M74A). Fuel Type: Unleaded gasoline (higher octane recommended for vintage engines). Ignition System Ignition Type: Battery and coil ignition system or Magneto ignition system depending on specific model variant. Oil System Oil Type: ZDDP-rich motorcycle-specific oil (e.g., SAE 50 or 20W-50 vintage motorcycle oil). Oil Capacity: Approx. 4 quarts (3.8 liters) for engine oil, plus transmission and primary chain case oil. 🔧 Transmission Standard Transmission Type: 4-speed, constant mesh, manual foot shift with heel-and-toe clutch lever. Optional Transmission Options: N/A - Standard 4-speed transmission was the norm for this model. Features Clutch Type: Dry, multi-plate clutch. Transmission Oil Type: Harley-Davidson 4-speed transmission oil or equivalent. 📐 Dimensions Exterior Wheelbase: Refer to specific model documentation for precise wheelbase. Typically around 60-63 inches. Length: Refer to specific model documentation. Typically around 90-95 inches. Weights Dry Weight: Approximately 500-550 lbs (227-250 kg) depending on trim and accessories. Gross Vehicle Weight Rating: Not typically specified in the same manner as cars, but refers to safe operating weight. 🛡️ Safety Features Ratings Safety Ratings: Motorcycles of this era were not subjected to modern crash testing or rating systems. Active Features Braking System: Drum brakes front and rear. Lighting: Headlight, taillight, brake light, turn signals (if equipped). Passive Features Frame Construction: Steel tube frame. Suspension Design: Duo-Glide hydraulic suspension front and rear,...
The 1964 Duo Glide represents a significant evolution in Harley-Davidson's FL line, featuring the iconic Duo-Glide suspension system, and serving as a bridge between the Panhead and the Shovelhead era. This manual is essential for preserving these classic motorcycles.
Competitive Analysis
Manual Value Proposition:
This factory service manual provides the most accurate and complete information for maintaining and repairing the 1964 Duo Glide, offering a crucial advantage over generic aftermarket guides in accuracy and detail.
Key Features
Diagnostic Focus:
Emphasizes systematic diagnostic procedures, enabling users to pinpoint issues efficiently rather than relying on guesswork.
Technical Accuracy:
Delivers manufacturer-verified technical data, torque specifications, tolerances, and OEM procedures.
📋 Manual Details
Coverage Areas
Primary Coverage:
Factory Service and Repair
Intended Audience:
Mechanics and DIY enthusiasts
Page Count
Estimated Pages:
Refer to specific product listing for exact page count. Typical factory service manuals of this era range from 300-600 pages.
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
Print (Paperback or Hardcover)
📖 Manual Coverage
Systems Covered
Engine:
Complete disassembly, assembly, inspection, and repair of the OHV V-twin engine (e.g., Panhead or early Shovelhead engine variants applicable to 1964 models).
Transmission:
Disassembly, assembly, adjustment, and repair of the 4-speed constant mesh transmission.
Clutch:
Service and adjustment of the clutch assembly.
Primary Drive:
Inspection and adjustment of the primary chain drive system.
Frame And Suspension:
Front fork (hydra-glide/duo-glide) disassembly, repair, and adjustment. Rear suspension servicing. Frame inspection and repair procedures.
Brakes:
Front and rear brake system inspection, adjustment, and repair (likely drum brakes for this era).
Electrical System:
Wiring diagrams, ignition system troubleshooting and repair (magneto or battery/coil), lighting system, starter system, generator/alternator (if applicable).
Fuel System:
Carburetor (e.g., Linkert) disassembly, cleaning, adjustment, and repair. Fuel tank and fuel line servicing.
Bodywork And Trim:
Fender removal and installation, seat servicing, fuel tank removal and installation, handlebar servicing.
Procedures Included
Routine Maintenance:
Oil changes, lubrication points and schedules, filter replacement, spark plug checks and replacement.
Systematic diagnostic procedures for common and uncommon issues.
Component Rebuilds:
Detailed step-by-step instructions for complete engine, transmission, and carburetor rebuilds.
Installation And Removal:
Procedures for removing and installing major components and sub-assemblies.
Adjustment Procedures:
Precise instructions for adjusting clutch, brakes, ignition timing, and other critical systems.
Technical Depth
Depth Of Coverage:
Comprehensive. Covers everything from basic maintenance and adjustments to complete engine and transmission rebuilds, including detailed specifications and tolerances.
📊 Manual Specifications
File Format
Digital Format Notes:
If sold as digital, typically PDF. Ensure clarity on searchability and image quality.
Print Quality
Print Quality:
Typically high quality, designed for workshop use. Includes clear diagrams and photographs.
Binding Type
Binding:
Often spiral-bound or sewn/glued binding for lay-flat use in a workshop environment.
Paper Type
Paper Quality:
Durable paper stock designed to withstand workshop conditions. May include coated pages for resistance to oil and grease.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, OHV (Overhead Valve), V-twin
Engine Designation:
Typically the Panhead engine (Evo Panhead) or very early Shovelhead designation may appear for 1964 models, check specific VIN range for exact engine.
Displacement:
Primarily 74 cubic inches (1200cc). Some models may have 80 cubic inches (1310cc) variants.
Performance
Horsepower Estimate:
Approx. 50-55 HP (varies by specific engine configuration and tuning).
Torque Estimate:
Approx. 65-70 ft-lbs (varies).
Fuel System
Carburetor:
Typically Linkert M-series carburetor (e.g., M74B, M74A).
Fuel Type:
Unleaded gasoline (higher octane recommended for vintage engines).
Ignition System
Ignition Type:
Battery and coil ignition system or Magneto ignition system depending on specific model variant.
Duo-Glide hydraulic suspension front and rear, offering improved ride comfort over previous models.
💡 Technology Features
Infotainment
Infotainment Systems:
N/A - Focus is on core mechanical and electrical systems. No modern infotainment.
Driver Assistance
Driver Assistance Features:
N/A - No electronic driver assistance features.
Connectivity
Connectivity Features:
N/A - No electronic connectivity features.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 1,000 to 2,000 miles (1600 to 3200 km) or annually, depending on usage.
Engine Tune Up Interval:
Recommended every 3,000 to 5,000 miles (4800 to 8000 km) or annually.
Transmission Service:
Transmission oil change recommended every 5,000 to 10,000 miles (8000 to 16000 km).
Fluid Specifications
Engine Oil Viscosity:
SAE 50 or SAE 20W-50 motorcycle specific oil with adequate ZDDP content.
Transmission Oil Specification:
Harley-Davidson 4-speed transmission oil or equivalent.
Primary Chain Case Oil:
Typically SAE 50 or SAE 20W-50 motorcycle specific oil.
Known Issues
Carburetor Issues:
Linkert carburetors can be prone to wear and require meticulous cleaning and adjustment for proper operation.
Oil Leaks:
Common across vintage motorcycles due to aging seals and gaskets.
Electrical Reliability:
Older wiring harnesses and components can degrade over time, leading to electrical gremlins. Proper insulation and connection maintenance are key.
Suspension Wear:
Duo-Glide suspension components (seals, bushings) can wear, affecting ride quality and handling.
📚 Vehicle History
Brand Heritage
Harley Davidson Legacy:
Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer known for its V-twin engines and distinctive styling. The FL series represents their flagship large displacement touring motorcycles.
Model Evolution
Fl Series Progression:
The Duo Glide is a direct descendant of the Hydra-Glide, introducing dual rear shocks and an improved front fork for enhanced ride quality. It preceded the Shovelhead engine adoption by a few years, though 1964 could be the transition year for some models.
Production
Production Era:
The Duo-Glide model line generally ran from 1958 to 1964, with the 1964 model being the final iteration before the introduction of the Shovelhead engine.
🏆 Awards & Recognition
Recognitions
Model Recognition:
The Harley-Davidson Duo Glide is widely recognized as a cornerstone of American motorcycle history, celebrated for its blend of power, comfort, and iconic styling.
Ratings
Vintage Motorcycle Appreciation:
Highly regarded by collectors and enthusiasts for its historical significance and classic V-twin performance.
Certifications
Manual Certification:
This is a Factory Service Manual, directly produced by the manufacturer or under their authority, implying the highest level of accuracy and completeness for its intended purpose.
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