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Triumph Spitfire 1968 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Triumph Model: Spitfire Year: 1968 Generation Generation Designation: Mk III Codes Chassis Code: FP/FD (RHD/LHD) 👋 Introduction Market Position Segment: Compact British Sports Car Positioning In Era: Affordable, sporty, open-top motoring, a successor to the Austin-Healey Sprite and MG Midget. Competitive Analysis Direct Competitors: MG Midget, Datsun 240Z (later in the decade, but similar spirit), Fiat 850 Spider Key Features Design Philosophy: Lightweight, simple, fun-to-drive sports car with classic British styling. Manual Value Proposition: Empowers owners with the knowledge to maintain and repair their vehicle, preserving its originality and maximizing its lifespan. 📋 Manual Details Coverage Areas Primary Focus: Repair, Maintenance, Overhaul, Refurbishment, Restoration Target Audience: Professional Technicians, Do-It-Yourself Mechanics Page Count Estimated Page Count: Likely 500+ pages (typical for full service manuals of this era, though not explicitly stated) Manual Type Type: Full Service Repair Manual Language Language: English Format File Format: PDF Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine System: Engine overhaul, tuning, carburetion, ignition system, cooling system, lubrication system Transmission System: Gearbox (manual), clutch, drive shaft, differential, axle assemblies Braking System: Front disc brakes, rear drum brakes, hydraulic system, parking brake Suspension System: Front independent suspension (wishbones, coil springs), rear live axle with leaf springs, shock absorbers Steering System: Steering rack and pinion, steering column, steering wheel Electrical System: Wiring diagrams, lighting system, starting system, charging system, instrumentation, accessories Fuel System: Fuel tank, fuel pump, fuel lines, carburettor(s) Body And Chassis: Body panel repair, frame structure, doors, hood, trunk, convertible top mechanism Interior Trim: Seats, dashboard, door panels, carpets Procedures Included Maintenance: Routine servicing, lubrication, fluid changes, tune-ups Diagnostics: Troubleshooting guides for common problems, electrical diagnostics Repair: Detailed step-by-step repair procedures for all major systems Overhaul: Complete engine and transmission rebuild procedures Refurbishment Restoration: Guidance for bringing the vehicle back to original specifications Technical Depth Depth: Comprehensive, from basic maintenance to complete engine/transmission rebuilds and electrical system diagnostics 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable within PDF (standard for modern PDF manuals) Print Quality Printability: Full Printable Illustration Detail: Detailed illustrations, drawings, and photos; enlarged inset views for parts identification Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper Quality: Not Applicable (Digital Download) Requirements Software Required: Adobe PDF Reader, WinRAR (for potential archive extraction) Compatibility: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-Cylinder, Overhead Valve (OHV) Displacement: 1296 cc (79.1 cu in) Bore X Stroke: 73.7 mm x 76 mm (2.90 in x 2.99 in) Compression Ratio: 8.5:1 (typical) Performance Horsepower: 75 bhp (56 kW) @ 6000 rpm (typical for Mk III) Torque: 73 lb-ft (99 Nm) @ 3500 rpm (typical for Mk III) Fuel System Carburetor: Twin Zenith Stromberg 150 CD carburetors (most common for Mk III) Fuel Type: Unleaded gasoline (historically leaded, but manual will cover adjustments for modern fuels) 🔧 Transmission Standard Transmission Type: 4-Speed Manual Gear Ratios: First: 3.09:1, Second: 2.02:1, Third: 1.37:1, Fourth: 1.00:1 (Typical ratios, subject to minor variation) Features Clutch: Single dry plate, hydraulically operated Rear Axle Ratio: 3.89:1 (typical) 📐 Dimensions Exterior Length: 3721 mm (146.5 in) Width: 1575 mm (62.0 in) Height: 1213 mm (47.8 in) (to top of windshield) Wheelbase: 2057 mm (81.0 in) Front Track: 1219 mm (48.0 in) Rear Track: 1207 mm (47.5 in) Weights Curb Weight: Approximately 800-830 kg (1760-1830 lb) 🛡️ Safety Features Ratings Crash Test Data: N/A (Vehicles from this era were not subjected to modern standardized crash testing) Active Features Brakes: Front: Disc, Rear: Drum Steering: Rack and Pinion Passive Features Seatbelts: Lap belts (standard equipment, 3-point belts may have been optional or retrofitted) Windscreen: Laminated safety glass 💡 Technology Features Infotainment Audio System: Basic AM radio (optional) 🔧 Maintenance Service Intervals Oil Change: Every 3,000 miles or 6 months (typical for the era) Grease Points: At regular intervals (e.g., 6,000 miles), manual will detail specific points and types of grease. Tune Up: Every 6,000-12,000 miles, including spark plug gap, ignition timing, carburettor adjustment. Fluid Specifications Engine Oil: SAE 20W-50 (common recommendation for British cars of this era, check manual for specific API service rating) Coolant: 50/50 mixture of ethylene glycol antifreeze and water Brake Fluid: DOT 3 or DOT 4 brake fluid (manual will specify) Gearbox Oil: EP 90 Hypoid Gear Oil (manual will specify exact type and capacity) Rear Axle Oil: EP 90 Hypoid Gear Oil (manual will specify exact type and capacity) Known Issues Common Problems: Carburettor flooding/poor tuning, oil leaks, electrical gremlins, rust in sills and wheel arches, clutch wear, suspension bush wear. Troubleshooting Focus: Manual provides detailed diagnostics for these common areas. 📚 Vehicle History Brand Heritage Parent Company: British Leyland (formed from the merger of BMC and Leyland) Linage: Part of the BMC 'Triumph' marque, known for sporty and well-built vehicles. Model Evolution Introduction...
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Triumph Spitfire 1968 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Triumph
Model:
Spitfire
Year:
1968
Generation
Generation Designation:
Mk III
Codes
Chassis Code:
FP/FD (RHD/LHD)
👋 Introduction
Market Position
Segment:
Compact British Sports Car
Positioning In Era:
Affordable, sporty, open-top motoring, a successor to the Austin-Healey Sprite and MG Midget.
Competitive Analysis
Direct Competitors:
MG Midget, Datsun 240Z (later in the decade, but similar spirit), Fiat 850 Spider
Key Features
Design Philosophy:
Lightweight, simple, fun-to-drive sports car with classic British styling.
Manual Value Proposition:
Empowers owners with the knowledge to maintain and repair their vehicle, preserving its originality and maximizing its lifespan.
📋 Manual Details
Coverage Areas
Primary Focus:
Repair, Maintenance, Overhaul, Refurbishment, Restoration
Target Audience:
Professional Technicians, Do-It-Yourself Mechanics
Page Count
Estimated Page Count:
Likely 500+ pages (typical for full service manuals of this era, though not explicitly stated)
Manual Type
Type:
Full Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine System:
Engine overhaul, tuning, carburetion, ignition system, cooling system, lubrication system
Transmission System:
Gearbox (manual), clutch, drive shaft, differential, axle assemblies
Braking System:
Front disc brakes, rear drum brakes, hydraulic system, parking brake
Suspension System:
Front independent suspension (wishbones, coil springs), rear live axle with leaf springs, shock absorbers
Steering System:
Steering rack and pinion, steering column, steering wheel
Electrical System:
Wiring diagrams, lighting system, starting system, charging system, instrumentation, accessories
Fuel System:
Fuel tank, fuel pump, fuel lines, carburettor(s)
Body And Chassis:
Body panel repair, frame structure, doors, hood, trunk, convertible top mechanism
Interior Trim:
Seats, dashboard, door panels, carpets
Procedures Included
Maintenance:
Routine servicing, lubrication, fluid changes, tune-ups
Diagnostics:
Troubleshooting guides for common problems, electrical diagnostics
Repair:
Detailed step-by-step repair procedures for all major systems
Overhaul:
Complete engine and transmission rebuild procedures
Refurbishment Restoration:
Guidance for bringing the vehicle back to original specifications
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine/transmission rebuilds and electrical system diagnostics
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable within PDF (standard for modern PDF manuals)
Print Quality
Printability:
Full Printable
Illustration Detail:
Detailed illustrations, drawings, and photos; enlarged inset views for parts identification
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper Quality:
Not Applicable (Digital Download)
Requirements
Software Required:
Adobe PDF Reader, WinRAR (for potential archive extraction)
Compatibility:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-Cylinder, Overhead Valve (OHV)
Displacement:
1296 cc (79.1 cu in)
Bore X Stroke:
73.7 mm x 76 mm (2.90 in x 2.99 in)
Compression Ratio:
8.5:1 (typical)
Performance
Horsepower:
75 bhp (56 kW) @ 6000 rpm (typical for Mk III)
Torque:
73 lb-ft (99 Nm) @ 3500 rpm (typical for Mk III)
Fuel System
Carburetor:
Twin Zenith Stromberg 150 CD carburetors (most common for Mk III)
Fuel Type:
Unleaded gasoline (historically leaded, but manual will cover adjustments for modern fuels)
🔧 Transmission
Standard
Transmission Type:
4-Speed Manual
Gear Ratios:
First: 3.09:1, Second: 2.02:1, Third: 1.37:1, Fourth: 1.00:1 (Typical ratios, subject to minor variation)
Features
Clutch:
Single dry plate, hydraulically operated
Rear Axle Ratio:
3.89:1 (typical)
📐 Dimensions
Exterior
Length:
3721 mm (146.5 in)
Width:
1575 mm (62.0 in)
Height:
1213 mm (47.8 in) (to top of windshield)
Wheelbase:
2057 mm (81.0 in)
Front Track:
1219 mm (48.0 in)
Rear Track:
1207 mm (47.5 in)
Weights
Curb Weight:
Approximately 800-830 kg (1760-1830 lb)
🛡️ Safety Features
Ratings
Crash Test Data:
N/A (Vehicles from this era were not subjected to modern standardized crash testing)
Active Features
Brakes:
Front: Disc, Rear: Drum
Steering:
Rack and Pinion
Passive Features
Seatbelts:
Lap belts (standard equipment, 3-point belts may have been optional or retrofitted)
Windscreen:
Laminated safety glass
💡 Technology Features
Infotainment
Audio System:
Basic AM radio (optional)
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000 miles or 6 months (typical for the era)
Grease Points:
At regular intervals (e.g., 6,000 miles), manual will detail specific points and types of grease.
Tune Up:
Every 6,000-12,000 miles, including spark plug gap, ignition timing, carburettor adjustment.
Fluid Specifications
Engine Oil:
SAE 20W-50 (common recommendation for British cars of this era, check manual for specific API service rating)
Coolant:
50/50 mixture of ethylene glycol antifreeze and water
Brake Fluid:
DOT 3 or DOT 4 brake fluid (manual will specify)
Gearbox Oil:
EP 90 Hypoid Gear Oil (manual will specify exact type and capacity)
Rear Axle Oil:
EP 90 Hypoid Gear Oil (manual will specify exact type and capacity)
Known Issues
Common Problems:
Carburettor flooding/poor tuning, oil leaks, electrical gremlins, rust in sills and wheel arches, clutch wear, suspension bush wear.
Troubleshooting Focus:
Manual provides detailed diagnostics for these common areas.
📚 Vehicle History
Brand Heritage
Parent Company:
British Leyland (formed from the merger of BMC and Leyland)
Linage:
Part of the BMC 'Triumph' marque, known for sporty and well-built vehicles.
Model Evolution
Introduction Year:
1962
1968 Model Year Significance:
Represents the Mk III iteration, which introduced significant upgrades including the 1296cc engine and revised styling, moving away from the earlier 1147cc engine.
Production
Production Period:
1962-1980
Manufacturing Locations:
Coventry, England
🏆 Awards & Recognition
Recognitions
Historical Accolades:
Praised for its fun factor and affordability in its time, a classic British sports car.
Ratings
Consumer Ratings:
Highly regarded by enthusiasts for its driving experience and classic appeal.
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