Mazda RX3 1970-1978 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Mazda Model: RX3 Model Codes: S102A, S124A, S124A (Station Wagon), S132A (Coupe), S132A (Sedan) Production Years Covered: 1970, 1971, 1972, 1973, 1974, 1975, 1976, 1977, 1978 👋 Introduction Market Position Market Segment: Compact sports car, affordable performance, enthusiast vehicle. Competitive Analysis Key Competitors: Datsun 240Z, Toyota Corolla GT, Ford Escort Twin Cam, Opel GT. Key Features Unique Selling Proposition: Rotary engine technology offering smooth operation and unique performance characteristics for its class. Body Styles: Coupe, Sedan, Station Wagon. Manual Utility Target Audience: DIY mechanics, professional repair shops, Mazda enthusiasts, restorers. 📋 Manual Details Coverage Areas Primary Coverage: Complete workshop service and repair for Mazda RX3 models 1970-1978. Page Count Estimated Page Count: Likely 500+ pages (typical for comprehensive workshop manuals of this era). Manual Type Type: Workshop Service Repair Manual Language Language: English (Assumed based on common market availability for this model range). Format Format: Digital (PDF/Scanned) or Printed (Likely a reproduction of original factory manual). 📖 Manual Coverage Systems Covered Engine: Rotary engine theory, disassembly, assembly, diagnosis, troubleshooting, lubrication system, cooling system, ignition system, fuel system (carburetion and early injection for later models). Transmission: Manual transmission (4-speed and 5-speed), automatic transmission (TorqueFlite variants), clutch system, driveline, propeller shaft, differentials. Chassis: Front suspension (independent, strut-based), rear suspension (live axle, leaf springs or coil springs depending on variant), steering system (manual and power assist), braking system (front discs, rear drums), wheel alignment specifications. Electrical: Wiring diagrams, charging system (alternator, battery), starting system, lighting system, instrumentation, horn, radio, wipers, power windows (if equipped), fuse and relay locations. Bodywork: Body panel removal and installation, door mechanisms, glass replacement, interior trim, seat removal and installation, bumper removal, body repair techniques (limited to manual scope). Procedures Included Maintenance: Routine maintenance checks (fluid levels, tire pressure), oil change intervals and specifications, filter replacements, tune-up procedures, spark plug gap and replacement, belt adjustment and replacement. Repair: Component disassembly, cleaning, inspection, repair, and reassembly for all major systems. Includes detailed torque specifications and tolerances. Troubleshooting: Diagnostic charts and procedures for common drivability issues, electrical faults, and mechanical problems specific to the RX3 and its rotary engine. Diagnostics: Specific diagnostic steps for rotary engine apex seal wear, lubrication issues, ignition timing, and carburetion problems. Technical Depth Depth: Comprehensive. Covers everything from basic maintenance to complete engine rebuilds, transmission overhauls, and detailed electrical system diagnosis. 📊 Manual Specifications File Format Digital Format: PDF (Searchable text and image-based pages are common for digitized manuals). Print Quality Print Quality: High-resolution scans, ensuring clarity of text, diagrams, and illustrations for readability. Binding Type Binding Type: Not Applicable (for digital). For printed reproductions, typically bound for durability (e.g., spiral-bound, perfect bound). Paper Type Paper Type: Not Applicable (for digital). For printed reproductions, typically on durable, often glossy paper to showcase illustrations. ⚙️ Engine Specifications Primary Engine Engine Type: Mazda Rotary (Wankel) Engine Displacement Cc: 1146 cc (for 12A engine) Engine Codes: 12A Performance Horsepower Gross Approx: 90-110 hp (depending on model year and emissions equipment) Torque Gross Approx Lb-Ft: 100-115 lb-ft (depending on model year and emissions equipment) Fuel System Carburetion: Single or Twin Hitachi downdraft carburetors (e.g., Hitachi HJG 36-48) Fuel Type: Unleaded gasoline (later models may have specifications for unleaded) Cooling System Cooling Type: Liquid-cooled, pressurized system with thermostat and fan. Lubrication System Oil Capacity Quarts: Approx. 5.3 US quarts (including filter) - Consult manual for exact spec. Engine Management Ignition System: Distributor-based, single ignition coil (dual ignition systems may exist on later models or performance variants). 🔧 Transmission Standard Transmission Type: 4-speed manual Optional Transmission Type Optional: 5-speed manual (later models), 3-speed automatic (Chrysler Torqueflite derived, e.g., A413) Features Clutch Type: Dry single-plate clutch Fluid Specs Manual Transmission Fluid: GL-4 gear oil (e.g., SAE 75W-90 or 80W-90 - consult manual for specific viscosity and type) Automatic Transmission Fluid: Dexron II or equivalent ATF (consult manual for exact specification) 📐 Dimensions Exterior Length Mm: Approx. 4030-4050 mm (Coupe/Sedan) Width Mm: Approx. 1570-1600 mm Height Mm: Approx. 1320-1360 mm Wheelbase Mm: Approx. 2300-2310 mm Weights Curb Weight Kg Approx: 900-1050 kg (depending on body style and equipment) Wheels Tires Wheel Size: 13-inch or 14-inch alloy or steel wheels Bolt Pattern: 4 x 110 mm Tire Size Common: 155SR13, 165/70SR13, 175/70SR13 (consult manual for precise fitments) 🛡️ Safety Features Ratings Crash Test Ratings: No formal US NHTSA or Euro NCAP ratings available for this era of vehicle. Active Features Brakes: Front disc brakes, rear drum brakes. Power assist typically optional or standard on higher trims. Passive Features Seat Belts: Lap and shoulder belts (front), lap belts (rear). Steering Column: Collapsible steering column (late 70s safety feature). 💡 Technology Features Infotainment Audio System: Factory AM/FM radio, possibly with an 8-track player or cassette adapter on later models. Aftermarket upgrades are common. Instrumentation: Tachometer, speedometer, fuel gauge, temperature gauge, oil pressure...
Datsun 240Z, Toyota Corolla GT, Ford Escort Twin Cam, Opel GT.
Key Features
Unique Selling Proposition:
Rotary engine technology offering smooth operation and unique performance characteristics for its class.
Body Styles:
Coupe, Sedan, Station Wagon.
Manual Utility
Target Audience:
DIY mechanics, professional repair shops, Mazda enthusiasts, restorers.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete workshop service and repair for Mazda RX3 models 1970-1978.
Page Count
Estimated Page Count:
Likely 500+ pages (typical for comprehensive workshop manuals of this era).
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English (Assumed based on common market availability for this model range).
Format
Format:
Digital (PDF/Scanned) or Printed (Likely a reproduction of original factory manual).
📖 Manual Coverage
Systems Covered
Engine:
Rotary engine theory, disassembly, assembly, diagnosis, troubleshooting, lubrication system, cooling system, ignition system, fuel system (carburetion and early injection for later models).
Front suspension (independent, strut-based), rear suspension (live axle, leaf springs or coil springs depending on variant), steering system (manual and power assist), braking system (front discs, rear drums), wheel alignment specifications.
Electrical:
Wiring diagrams, charging system (alternator, battery), starting system, lighting system, instrumentation, horn, radio, wipers, power windows (if equipped), fuse and relay locations.
Bodywork:
Body panel removal and installation, door mechanisms, glass replacement, interior trim, seat removal and installation, bumper removal, body repair techniques (limited to manual scope).
Procedures Included
Maintenance:
Routine maintenance checks (fluid levels, tire pressure), oil change intervals and specifications, filter replacements, tune-up procedures, spark plug gap and replacement, belt adjustment and replacement.
Repair:
Component disassembly, cleaning, inspection, repair, and reassembly for all major systems. Includes detailed torque specifications and tolerances.
Troubleshooting:
Diagnostic charts and procedures for common drivability issues, electrical faults, and mechanical problems specific to the RX3 and its rotary engine.
Diagnostics:
Specific diagnostic steps for rotary engine apex seal wear, lubrication issues, ignition timing, and carburetion problems.
Technical Depth
Depth:
Comprehensive. Covers everything from basic maintenance to complete engine rebuilds, transmission overhauls, and detailed electrical system diagnosis.
📊 Manual Specifications
File Format
Digital Format:
PDF (Searchable text and image-based pages are common for digitized manuals).
Print Quality
Print Quality:
High-resolution scans, ensuring clarity of text, diagrams, and illustrations for readability.
Binding Type
Binding Type:
Not Applicable (for digital). For printed reproductions, typically bound for durability (e.g., spiral-bound, perfect bound).
Paper Type
Paper Type:
Not Applicable (for digital). For printed reproductions, typically on durable, often glossy paper to showcase illustrations.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Mazda Rotary (Wankel)
Engine Displacement Cc:
1146 cc (for 12A engine)
Engine Codes:
12A
Performance
Horsepower Gross Approx:
90-110 hp (depending on model year and emissions equipment)
Torque Gross Approx Lb-Ft:
100-115 lb-ft (depending on model year and emissions equipment)
Fuel System
Carburetion:
Single or Twin Hitachi downdraft carburetors (e.g., Hitachi HJG 36-48)
Fuel Type:
Unleaded gasoline (later models may have specifications for unleaded)
Cooling System
Cooling Type:
Liquid-cooled, pressurized system with thermostat and fan.
Lubrication System
Oil Capacity Quarts:
Approx. 5.3 US quarts (including filter) - Consult manual for exact spec.
Engine Management
Ignition System:
Distributor-based, single ignition coil (dual ignition systems may exist on later models or performance variants).
Factory AM/FM radio, possibly with an 8-track player or cassette adapter on later models. Aftermarket upgrades are common.
Instrumentation:
Tachometer, speedometer, fuel gauge, temperature gauge, oil pressure (sometimes combined with temp or warning light), voltmeter/ammeter.
Driver Assistance
Features:
Primarily focused on basic mechanical operation; no electronic driver assistance systems typical of modern vehicles.
Connectivity
Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval Miles Km:
Every 3,000-5,000 miles (5,000-8,000 km) or 6 months - Consult manual for precise intervals and oil type.
Spark Plug Replacement Miles Km:
Typically 12,000-15,000 miles (20,000-25,000 km) - Specific plug type and gap are critical.
Fluid Specifications
Coolant Type:
Ethylene glycol based coolant (e.g., 50/50 mix with distilled water) - Consult manual for specific type and capacity.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (consult manual for exact specification)
Known Issues
Engine Apex Seals:
Wear and potential failure of apex seals is a known characteristic of rotary engines if not properly maintained or if overheated. Crucial to maintain oil levels and cooling system.
Carburetor Issues:
Carburetors (Hitachi) can be sensitive to gumming and require regular cleaning and adjustment, especially with fuel degradation over time.
Cooling System:
Aging radiator hoses, water pumps, and potential for coolant leaks can lead to overheating if not addressed.
Part Numbers Example
Oil Filter Part Number Example:
e.g., Wix 51515, Fram PH8172 (Note: Always verify with parts catalog or manual for specific fitment)
📚 Vehicle History
Brand Heritage
Rotary Pioneering:
Mazda's commitment to rotary engine technology began with the Cosmo and was popularized globally with the RX series.
Model Evolution
Generation Timeline:
The RX3 (codenamed '808' in some markets) was introduced as a successor to the R100, offering a more conventional chassis and body style while retaining the rotary engine.
Facelifts Updates:
Minor styling updates and mechanical revisions occurred throughout its production run, including grille changes, lighting updates, and emissions control implementations.
Production
Manufacturing Location:
Japan
Production Volume Estimate:
Significant global sales, particularly popular in Japan, Australia, and North America.
🏆 Awards & Recognition
Recognitions
Performance Awards:
While not a traditional award winner, the RX3 was recognized for its sporting credentials and unique rotary powerplant, contributing to Mazda's performance image.
Ratings
Enthusiast Ratings:
Highly regarded by rotary engine enthusiasts for its classic styling, handling, and the distinct driving experience provided by the Wankel engine.
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