🏷️ Basic Information Identification Make: Mazda Model: RX-2 / Capela Internal Model Code: Capella (AP) Engine Designation: Rotary Engine Variant Covered: Rotary 13B (Two-Rotor) Chassis Codes Covered: AP Series (e.g., AP17) Production Year Covered: 1971 Codes Product Code Reference: Likely a reproduction or compiled service manual 👋 Introduction Market Position Segment: Compact/Small Family Car Positioning Statement: The Mazda RX-2 (Capela) was Mazda's second rotary-powered production car, aiming to offer a refined and sporty alternative in the compact class, leveraging its unique engine technology. Competitive Analysis Competitors: Toyota Corona, Datsun 1200/1800 (Sunny/Bluebird), Nissan Skyline, Ford Escort, Holden Torana. Key Features Engine Type: Unique rotary engine technology, offering smooth operation and high revving capability compared to piston engines of the era. Styling: European-influenced styling, often compared to contemporary Alfa Romeo or Fiat models, with a clean and elegant design. Handling: Lightweight construction and rotary engine contributed to a favorable power-to-weight ratio and agile handling. Interior Appointments: Relatively upscale interior for its class, with comfortable seating and a driver-focused dashboard. 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Secondary Coverage: Maintenance, Diagnostics, Troubleshooting Page Count Estimated Page Count: 300-600 (typical for comprehensive service manuals of this era) Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Engine: Complete rotary engine (13B) disassembly, assembly, tuning, lubrication, cooling, fuel delivery, ignition, emissions control. Transmission: Manual transmission (Type likely T4) service, clutch system, drive shafts, universal joints, differential. Brakes: Hydraulic system, front disc brakes, rear drum brakes, parking brake, brake fluid specifications. Suspension: Front independent suspension (MacPherson struts), rear leaf spring solid axle, shock absorbers, springs, bushings. Steering: Recirculating ball steering gear, steering linkage, alignment specifications. Electrical: 12V DC system, battery, alternator, starter motor, ignition system, lighting, instrumentation, wiring diagrams. Fuel System: Fuel tank, fuel lines, carburetor (likely Hitachi or similar), fuel pump, emission control related components. Cooling System: Radiator, fan, water pump, thermostat, coolant specifications, capacity. Exhaust System: Exhaust manifolds, pipes, muffler, catalytic converter (if applicable for market), emission control adjustments. Body And Frame: Body construction, door mechanisms, interior trim, glass replacement, jacking points, corrosion protection. Procedures Included Engine Rebuild: Complete step-by-step procedures for apex seal replacement, rotor housing lapping, eccentric shaft inspection, bearing clearances. Tune Up: Spark plug gap and type, ignition timing adjustment, carburetor idle speed and mixture settings, compression testing (specific rotary method). Troubleshooting: Diagnostic charts for common symptoms like hard starting, rough idle, poor performance, fuel consumption issues, electrical faults. Brake Service: Brake pad/shoe replacement, caliper/wheel cylinder overhaul, bleeding procedure, parking brake adjustment. Suspension Repair: Strut replacement, ball joint inspection, tie rod end replacement, spring and shock absorber replacement. Electrical Diagnostics: Use of multimeters, testing circuits, diagnosing starter, charging, and lighting issues, fuse and relay identification. Carburetor Overhaul: Detailed instructions for disassembly, cleaning, reassembly, and adjustment of the primary carburetor. Technical Depth Depth: Comprehensive, suitable for professional mechanics and advanced DIY enthusiasts. Covers everything from routine maintenance to full engine rebuilds. Diagnostic Capability: Includes specific diagnostic procedures for rotary engine unique issues, such as apex seal wear and oil consumption. Torque Specifications: Detailed torque values for all critical fasteners throughout the vehicle. Clearances And Tolerances: Precise specifications for engine internal component clearances, bearing play, and other critical measurements. 📊 Manual Specifications File Format Format: PDF Searchability: Text-searchable (if digitally generated from OCR or original digital files) Print Quality Resolution: High-resolution scans for clear text and diagrams (assuming quality reproduction) Binding Type Binding: N/A (Digital format) Paper Type Paper: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Type: Mazda 13B Rotary (Two-Rotor) Engine Code: Likely an early iteration of the 13B, often referred to by chassis designation (e.g., AP) Displacement: 1146 cc (69.9 cu in) - calculated from rotor housing geometry (equivalent displacement is often cited as higher, e.g., 2.3L, but actual swept volume is this). Rotor Design: Reuleaux triangle rotor Cooling System: Water-cooled Performance Horsepower: Approximately 110-125 PS (108-123 bhp; 81-92 kW) at 6000-6500 rpm (varies by market and specific tuning). Torque: Approximately 160-170 Nm (118-125 lb-ft) at 3500-4000 rpm. Redline: Approximately 7000 rpm Fuel System Fuel Delivery: Single Downdraft Carburetor (e.g., Hitachi DC11) Fuel Type: Unleaded gasoline (or leaded in some markets depending on introduction date and local regulations). Lubrication Oil System: Forced lubrication with a separate oil injection system for apex seals or mixed in fuel for initial lubrication depending on specific engine variant and market. Emissions Control Features: Early emission control devices may be present (e.g., air injection, thermal reactor) depending on market regulations. 🔧 Transmission Standard Type: 4-speed Manual Transmission Optional Type: 3-speed Automatic Transmission (less common) Features Clutch: Dry single-plate clutch Drive Layout: Rear-wheel drive (RWD) 📐 Dimensions Exterior Wheelbase: Approx. 2500 mm (98.4 in) Length: Approx. 4100-4200 mm (161.4-165.4 in) Width: Approx. 1600 mm (63.0 in) Height: Approx. 1350-1400...