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1979-1985 Renault R18/Fuego Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Renault Model: R18/Fuego Generation Production Years: 1979-1985 Codes Chassis Codes: R18: 135, 136, 137, 138, 139, 140, 141, 142, 143, 144, 145, 146, 147, 148, 149, 150, 151, 152, 153, 154, 155, 156, 157, 158, 159, 160; Fuego: 136, 137, 138 👋 Introduction Market Position Target Audience: Owners and independent workshops seeking to maintain, diagnose, and repair their 1979-1985 Renault R18 or Fuego vehicles. Designed for both the do-it-yourselfer and the experienced mechanic. Vehicle Segment: The R18 was a mainstream family car, while the Fuego was a more niche sporty coupe, both competing in the European compact to mid-size segments of their respective years. Competitive Analysis Value Proposition: Provides comprehensive factory-level technical information at an affordable price, enabling cost-effective vehicle maintenance and repair compared to dealership services. Key Features Manual Content: Easy-to-read text, top-quality diagrams, step-by-step instructions, highly detailed exploded pictures, complete disassembly procedures, technical data, service schedules, and troubleshooting guides. 📋 Manual Details Coverage Areas Models Covered: R18 TL/GTL Saloon, R18 TS/GTS Saloon, R18 Saloon Automatic, R18 TX/GTX Saloon, R18 TX/GTX Estate, R18 Turbo Saloon, R18 L/TL Estate, R18 TS/LS/GTS Estate, R18 Estate Automatic, R18 Saloon/Estate Automatic, Fuego TL/GTL, Fuego TS/GTS, Fuego TX/GTX, Fuego Automatic, Fuego Turbo Saloon Page Count Estimated Page Count: Likely several hundred pages, typical for a comprehensive factory service manual of this era. Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Major Systems: Engine (OHV & OHC), Cooling System, Fuel System, Clutch & Gearbox (Manual), Automatic Transmission, Steering, Front Suspension, Rear Suspension, Brakes, General Electrics, Body & Fittings, Accessories. Engine Mechanical: Covers engine block, cylinder head, pistons, connecting rods, crankshaft, camshaft(s), valve train, timing (belt/chain), seals, gaskets, lubrication system, and oil pressure. Engine Electrical: Includes ignition system (distributor, coil, spark plugs, timing), starter motor, alternator, battery, wiring diagrams for engine components, and troubleshooting. Cooling System: Radiator, water pump, thermostat, cooling fan (mechanical/electric), hoses, coolant reservoir, and troubleshooting overheating issues. Fuel System: Fuel tank, fuel pump, fuel lines, fuel filter, carburetor(s) or early fuel injection systems, and emissions control components. Transmission Manual: Clutch operation, clutch assembly (disc, pressure plate, release bearing), manual gearbox internals, shift linkage, and gearbox mounting. Transmission Automatic: Automatic transmission operation, fluid and filter changes, torque converter, valve body, planetary gear sets, and external adjustments/troubleshooting. Steering System: Steering rack or box, steering column, tie rods, steering wheel, and power steering system (if equipped). Front Suspension: MacPherson struts or independent suspension components, control arms, ball joints, bushings, springs, shock absorbers, and wheel bearings. Rear Suspension: Dependent or independent rear axle, trailing arms, coil springs, shock absorbers, sway bars, and bushings. Brake System: Front disc brakes (calipers, rotors), rear drum brakes (shoes, drums), master cylinder, brake booster, brake lines, brake fluid, parking brake system. General Electrics: Headlights, taillights, interior lighting, turn signals, horn, dashboard instruments, wipers, washers, power windows/locks (if equipped), fuses, relays, and complete wiring diagrams. Body And Fittings: Door mechanisms, latches, window regulators, body panels, bumpers, glass replacement, weatherstripping, interior trim, dashboard assembly, seats, and paint codes. Accessories: Heater/defrost system, ventilation, optional air conditioning, radio installation, and other factory accessories. Procedures Included Repair And Maintenance: Routine Maintenance, Tune-up, Engine Overhaul (OHV & OHC), Transmission Service & Repair, Suspension & Steering Alignment, Brake System Overhaul, Electrical System Diagnostics & Repair, Body Panel Repair & Adjustment, Accessory Installation & Repair. Tune Up: Detailed procedures for setting ignition timing, adjusting idle speed and mixture, spark plug replacement, and checking ignition system components. Engine Rebuild: Step-by-step instructions for complete engine disassembly, cleaning, inspection, measuring clearances (e.g., bearings, piston rings), and reassembly of both OHV and OHC engines. Troubleshooting: Diagnostic charts and procedures for identifying and resolving common problems across all major vehicle systems. Technical Depth Diagnostic Level: Comprehensive, ranging from basic DIY maintenance to in-depth mechanical and electrical diagnostics and repairs, suitable for both amateur and professional mechanics. Includes step-by-step instructions with detailed exploded views and diagrams. Torque Specifications: Includes critical torque values for engine components, suspension fasteners, wheel lug nuts, and other critical fasteners to ensure proper assembly and safety. Electrical Diagnostics: Comprehensive wiring diagrams, fuse box layouts, and troubleshooting steps for electrical faults, including parasitic draws and component testing. 📊 Manual Specifications File Format PDF Quality: High-quality digital reproduction of original factory documentation. Readable text with clear diagrams. Print Quality Print Ability: All pages are printable, allowing for the creation of a physical copy for workshop use. Binding Type Digital Format: Digital Download (PDF) Paper Type Digital Format: N/A (Digital Format) Compatibility Operating Systems: Compatible with all versions of Windows and Mac operating systems. Requirements Software Dependencies: Requires Adobe PDF Reader for viewing and WinZip or equivalent for extracting the archive. ⚙️ Engine Specifications Primary Engine Engine Displacements: 1397cc, 1647cc, 1995cc, 1565cc (Turbo) Engine Codes: Specific engine codes...
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1979-1985 Renault R18/Fuego Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Renault
Model:
R18/Fuego
Generation
Production Years:
1979-1985
Codes
Chassis Codes:
R18: 135, 136, 137, 138, 139, 140, 141, 142, 143, 144, 145, 146, 147, 148, 149, 150, 151, 152, 153, 154, 155, 156, 157, 158, 159, 160; Fuego: 136, 137, 138
👋 Introduction
Market Position
Target Audience:
Owners and independent workshops seeking to maintain, diagnose, and repair their 1979-1985 Renault R18 or Fuego vehicles. Designed for both the do-it-yourselfer and the experienced mechanic.
Vehicle Segment:
The R18 was a mainstream family car, while the Fuego was a more niche sporty coupe, both competing in the European compact to mid-size segments of their respective years.
Competitive Analysis
Value Proposition:
Provides comprehensive factory-level technical information at an affordable price, enabling cost-effective vehicle maintenance and repair compared to dealership services.
Key Features
Manual Content:
Easy-to-read text, top-quality diagrams, step-by-step instructions, highly detailed exploded pictures, complete disassembly procedures, technical data, service schedules, and troubleshooting guides.
📋 Manual Details
Coverage Areas
Models Covered:
R18 TL/GTL Saloon, R18 TS/GTS Saloon, R18 Saloon Automatic, R18 TX/GTX Saloon, R18 TX/GTX Estate, R18 Turbo Saloon, R18 L/TL Estate, R18 TS/LS/GTS Estate, R18 Estate Automatic, R18 Saloon/Estate Automatic, Fuego TL/GTL, Fuego TS/GTS, Fuego TX/GTX, Fuego Automatic, Fuego Turbo Saloon
Page Count
Estimated Page Count:
Likely several hundred pages, typical for a comprehensive factory service manual of this era.
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Major Systems:
Engine (OHV & OHC), Cooling System, Fuel System, Clutch & Gearbox (Manual), Automatic Transmission, Steering, Front Suspension, Rear Suspension, Brakes, General Electrics, Body & Fittings, Accessories.
Engine Mechanical:
Covers engine block, cylinder head, pistons, connecting rods, crankshaft, camshaft(s), valve train, timing (belt/chain), seals, gaskets, lubrication system, and oil pressure.
Engine Electrical:
Includes ignition system (distributor, coil, spark plugs, timing), starter motor, alternator, battery, wiring diagrams for engine components, and troubleshooting.
Cooling System:
Radiator, water pump, thermostat, cooling fan (mechanical/electric), hoses, coolant reservoir, and troubleshooting overheating issues.
Fuel System:
Fuel tank, fuel pump, fuel lines, fuel filter, carburetor(s) or early fuel injection systems, and emissions control components.
Transmission Manual:
Clutch operation, clutch assembly (disc, pressure plate, release bearing), manual gearbox internals, shift linkage, and gearbox mounting.
Transmission Automatic:
Automatic transmission operation, fluid and filter changes, torque converter, valve body, planetary gear sets, and external adjustments/troubleshooting.
Steering System:
Steering rack or box, steering column, tie rods, steering wheel, and power steering system (if equipped).
Front Suspension:
MacPherson struts or independent suspension components, control arms, ball joints, bushings, springs, shock absorbers, and wheel bearings.
Rear Suspension:
Dependent or independent rear axle, trailing arms, coil springs, shock absorbers, sway bars, and bushings.
Brake System:
Front disc brakes (calipers, rotors), rear drum brakes (shoes, drums), master cylinder, brake booster, brake lines, brake fluid, parking brake system.
General Electrics:
Headlights, taillights, interior lighting, turn signals, horn, dashboard instruments, wipers, washers, power windows/locks (if equipped), fuses, relays, and complete wiring diagrams.
Body And Fittings:
Door mechanisms, latches, window regulators, body panels, bumpers, glass replacement, weatherstripping, interior trim, dashboard assembly, seats, and paint codes.
Accessories:
Heater/defrost system, ventilation, optional air conditioning, radio installation, and other factory accessories.
Procedures Included
Repair And Maintenance:
Routine Maintenance, Tune-up, Engine Overhaul (OHV & OHC), Transmission Service & Repair, Suspension & Steering Alignment, Brake System Overhaul, Electrical System Diagnostics & Repair, Body Panel Repair & Adjustment, Accessory Installation & Repair.
Tune Up:
Detailed procedures for setting ignition timing, adjusting idle speed and mixture, spark plug replacement, and checking ignition system components.
Engine Rebuild:
Step-by-step instructions for complete engine disassembly, cleaning, inspection, measuring clearances (e.g., bearings, piston rings), and reassembly of both OHV and OHC engines.
Troubleshooting:
Diagnostic charts and procedures for identifying and resolving common problems across all major vehicle systems.
Technical Depth
Diagnostic Level:
Comprehensive, ranging from basic DIY maintenance to in-depth mechanical and electrical diagnostics and repairs, suitable for both amateur and professional mechanics. Includes step-by-step instructions with detailed exploded views and diagrams.
Torque Specifications:
Includes critical torque values for engine components, suspension fasteners, wheel lug nuts, and other critical fasteners to ensure proper assembly and safety.
Electrical Diagnostics:
Comprehensive wiring diagrams, fuse box layouts, and troubleshooting steps for electrical faults, including parasitic draws and component testing.
📊 Manual Specifications
File Format
PDF Quality:
High-quality digital reproduction of original factory documentation. Readable text with clear diagrams.
Print Quality
Print Ability:
All pages are printable, allowing for the creation of a physical copy for workshop use.
Binding Type
Digital Format:
Digital Download (PDF)
Paper Type
Digital Format:
N/A (Digital Format)
Compatibility
Operating Systems:
Compatible with all versions of Windows and Mac operating systems.
Requirements
Software Dependencies:
Requires Adobe PDF Reader for viewing and WinZip or equivalent for extracting the archive.
⚙️ Engine Specifications
Primary Engine
Engine Displacements:
1397cc, 1647cc, 1995cc, 1565cc (Turbo)
Engine Codes:
Specific engine codes (e.g., J6R for 1.7L OHC, J7R for 2.0L OHC, C1J for 1.4L OHV, 182C for 1.6L Turbo) are detailed within the manual for accurate part identification and service.
Performance
Engine Types:
Overhead Valve (OHV) and Overhead Camshaft (OHC) engines. Turbocharged variants available for R18 and Fuego.
Fuel System
Fuel Delivery:
Carburetor systems (e.g., Solex, Weber) for most models. Fuel injection systems may be present on later or higher-specification models, particularly turbocharged variants. Manual covers fuel pump, carburetor overhaul, fuel lines, and tank service.
🔧 Transmission
Standard
Manual Gearboxes:
Likely 4-speed and 5-speed manual transmissions for various R18 and Fuego models. Specific gear ratios and clutch service procedures are detailed.
Optional
Automatic Gearboxes:
Automatic transmission options available for R18 and Fuego models. Manual provides information on service, adjustment, and repair of automatic transmissions.
Features
Transmission Service:
Coverage includes clutch assembly, gearbox disassembly/reassembly, automatic transmission fluid changes and servicing, and troubleshooting common transmission issues.
📐 Dimensions
Exterior
Body Styles:
Saloon (Sedan) and Estate (Station Wagon) for the R18. Fuego is a 3-door coupe. Specific dimensions (length, width, height) would be found in the Technical Data section.
Interior
Cabin Features:
Manual covers body and fittings, including interior trim, dashboard, seating, and HVAC components.
Cargo
Storage:
Information on Estate models would include cargo space and related components. Body and fittings section likely covers tailgate, rear hatch, and related mechanisms.
Weights
Curb Weight And Gvw:
Technical data section will contain specific curb weights, Gross Vehicle Weight (GVW), and axle load capacities for each model variant.
🛡️ Safety Features
Ratings
Crash Test Information:
Specific safety ratings (e.g., NHTSA, Euro NCAP) from this era are generally not as standardized or readily available as modern vehicles. The manual will focus on the vehicle's built-in safety features and maintenance of those systems.
Active Features
Braking System:
Covers hydraulic brake systems (front discs, rear drums common), handbrake mechanism, and potential for power assistance. Includes bleeding procedures and component replacement.
Passive Features
Occupant Protection:
Covers seat belt maintenance, body structure, and general chassis integrity as relevant to safety. Specific details on airbags or advanced restraints are not applicable to this generation.
💡 Technology Features
Infotainment
Audio Systems:
Covers basic radio and speaker systems, including installation and troubleshooting. Cassette players were optional. Manual would detail wiring and component identification.
Driver Assistance
Early Assistance Features:
No advanced driver assistance systems (ADAS) like ABS, traction control, or adaptive cruise control were standard or widely available. Focus is on mechanical and basic electrical systems.
Connectivity
N A:
No form of modern vehicle connectivity or smart features existed for this era of vehicles.
🔧 Maintenance
Service Intervals
Routine Checks:
Manual includes a dedicated 'Service Schedule' section detailing recommended intervals for oil changes, filter replacements, ignition system checks, fluid level checks, and more, based on mileage or time.
Fluid Specifications
Engine Oil:
Specific SAE viscosity grades (e.g., SAE 10W-40, SAE 20W-50) and API service classifications for engine oil will be detailed based on climate and engine type. API SF or SG classifications are likely.
Coolant:
Manual will specify coolant type (e.g., ethylene glycol-based) and mixture ratios, likely with anti-corrosion additives for the cooling system.
Transmission Fluid:
Specifications for manual gearbox oil (e.g., SAE 75W-90 GL-4) and automatic transmission fluid (ATF type, e.g., Dexron II) will be provided.
Brake Fluid:
DOT 3 or DOT 4 brake fluid specification is typically required for vehicles of this era. Manual will specify the correct type and any special requirements.
Power Steering Fluid:
If power steering is equipped, the correct fluid type (e.g., ATF or dedicated power steering fluid) will be specified.
Known Issues
Common Problems:
While not explicitly listed as 'known issues', the manual's comprehensive diagnostic and troubleshooting sections implicitly address common problems of the era, such as carburetor tuning, ignition component wear, suspension bushing deterioration, and potential electrical gremlins.
Common Repairs:
Areas frequently requiring attention on R18/Fuego models include clutch wear, aging rubber suspension components (bushings, mounts), carburetor tuning, exhaust system corrosion, and electrical contact issues. The manual provides the methods to address these.
📚 Vehicle History
Brand Heritage
Renault History In Era:
Renault was a major European manufacturer known for its front-wheel-drive innovations and family cars. The R18 and Fuego represented their offerings in the compact/family car and sporty coupe segments during the late 70s and early 80s.
Model Evolution
R18 Development:
The R18, launched in 1978, was a conventional rear-wheel-drive (initially) or front-wheel-drive family car intended to replace the Renault 12. It featured a range of petrol engines and body styles. Later models saw FWD adoption.
Fuego Development:
The Fuego, introduced in 1980, was a stylish 3-door coupe based on the R18 platform. It was designed to be more aerodynamic and sporty, offering a range of engine options including powerful turbo variants.
Production
Manufacturing Locations:
Primarily manufactured in France, with potential for assembly in other global locations depending on market.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Specific awards for the R18 or Fuego are not prominently recalled in general automotive history. Their success was more in volume sales and fulfilling market needs for reliable transportation in Europe.
Ratings
Reliability And Durability:
While subjective and dependent on maintenance, Renault vehicles of this era had a mixed reputation. This manual is crucial for maintaining and extending the lifespan of these vehicles.
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