AUSTIN MERO MG METRO Service Repair Workshop Manual 1980-1990
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🏷️ Basic Information Identification Make: Austin Model: Metro MG Model Variant: MG Metro Production Years Covered: 1980-1990 Codes Model Codes: Various, specific codes not detailed in product info but covered within the manual. 👋 Introduction Market Position Target Audience: DIY mechanics, classic car enthusiasts, and professional technicians seeking in-depth information for the Austin Metro MG. Competitive Analysis Uniqueness: Emphasized as vehicle/model specific, not generic, providing authentic factory-level repair data. Key Features Core Benefit: Empowers owners to perform repairs themselves, saving on labor costs and ensuring correct maintenance. Delivery Method: Instant download for immediate access without shipping delays. Compatibility: Broad operating system compatibility (Windows versions, Mac) and accessibility via tablet. 📋 Manual Details Coverage Areas Geographical Coverage: Assumed to cover specifications and procedures relevant to vehicles sold in primary markets for Austin/MG. Model Coverage: All models and variants of the Austin/MG Metro produced between 1980 and 1990. Page Count Estimated Page Count: Not explicitly stated, but described as 'complete' and 'highly detailed' implying a substantial number of pages. Manual Type Type: Service Repair Workshop Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanics: Complete engine diagnosis, repair, overhaul, and tuning for all applicable engine variants. Fuel System: Carburetor systems (SU, Weber), fuel pump, fuel lines, and emissions control systems. Ignition System: Distributor, ignition coils, spark plugs, timing, and electronic ignition systems (if applicable). Cooling System: Radiator, fan, water pump, thermostat, hoses, and coolant specifications. Lubrication System: Oil pump, oil filter, oil pressure, and lubrication intervals/specifications. Transmission Manual: Gearbox overhaul, clutch replacement, gear linkage adjustment, and fluid specifications. Transmission Automatic: If fitted, covers automatic transmission diagnosis, repair, and fluid service. Drivetrain: Driveshafts, CV joints, differentials (if applicable), and wheel bearings. Suspension Front: MacPherson strut system, springs, shock absorbers, control arms, and bushings. Suspension Rear: Torsion bar suspension, trailing arms, shock absorbers, and associated components. Steering System: Steering rack, column, linkages, and wheel alignment procedures. Brake System: Front disc brakes, rear drum brakes, master cylinder, brake lines, bleeding procedures, and parking brake. Electrical System: Battery, alternator, starter motor, lighting, fuses, relays, and accessory circuits. Body And Chassis: Body panel repairs, rust prevention, structural integrity checks, and underbody treatments. Interior Trim: Dashboard removal, seat repairs, headlining, door trims, and carpeting. Heating And Ventilation: Heater matrix, blower motor, ducting, and control mechanisms. Body Electrical: Wiper systems, washers, central locking (if fitted), and door lock mechanisms. Procedures Included Diagnostic Procedures: Systematic troubleshooting guides for common and uncommon faults across all vehicle systems. Repair Procedures: Detailed, step-by-step instructions for disassembly, repair, reassembly, and adjustment of all components. Maintenance Procedures: Scheduled servicing, fluid changes, filter replacements, and component inspection. Tune Up Procedures: Ignition timing, carburettor adjustment, and valve clearance settings. Electrical Troubleshooting: Wiring diagrams, circuit tracing, and component testing for electrical faults. Engine Rebuild: Complete engine overhaul procedures, including piston ring installation, bearing replacement, and cylinder head work. Bodywork Repair: Panel replacement, welding techniques, dent removal, and corrosion treatment. Wheel Alignment: Specifications and procedures for front and rear wheel alignment. Technical Depth Depth: Factory-level detail, equivalent to that used by dealership technicians for complete maintenance, diagnosis, and repair. Detail Level: Highly detailed, including step-by-step instructions, diagrams, illustrations, wiring schematics, and specifications. 📊 Manual Specifications File Format Format: PDF Searchability: Implied searchable text within the PDF for efficient information retrieval. Print Quality Printability: All pages are printable, with the ability to enlarge images for clarity. Binding Type Binding: Digital download, not a physical book. Paper Type Paper Type: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Family: BMC A-Series Engine Displacement Mg Metro: Typically 1275cc for MG variants. Engine Configuration: Inline 4-cylinder, overhead valve (OHV) Fuel System: Twin SU Carburetors (e.g., HS4) for MG models. Performance Horsepower Mg Metro: Approximately 63-66 bhp (gross) for the 1275cc MG Metro. Torque Mg Metro: Around 70-72 lb-ft (gross) for the 1275cc MG Metro. Fuel System Fuel Type: Unleaded petrol (from circa 1989 onwards, earlier models may require lead replacement additive or have provision for it). 🔧 Transmission Standard Type: 4-speed manual gearbox. Optional Type: Some models may have been available with a 3-speed automatic transmission, though less common for MG variants. Features Clutch Type: Hydraulically operated single dry plate clutch. Gear Ratios: Specific ratios would be detailed in the manual, tailored for the performance MG variant. 📐 Dimensions Exterior Body Style: 3-door hatchback. Wheelbase: Approx. 2,290 mm (90.2 in). Length: Approx. 3,370 mm (132.7 in). Width: Approx. 1,570 mm (61.8 in). Height: Approx. 1,330 mm (52.4 in). Weights Kerb Weight: Approx. 770-820 kg (1,700-1,800 lbs) depending on specification. 🛡️ Safety Features Ratings Crash Test Results: No official Euro NCAP or equivalent ratings from the period for this model; safety features are basic by modern standards. Active Features Braking System: Front disc brakes, rear drum brakes. Passive Features Seat Belts: Lap and diagonal seatbelts (front), lap...
Various, specific codes not detailed in product info but covered within the manual.
👋 Introduction
Market Position
Target Audience:
DIY mechanics, classic car enthusiasts, and professional technicians seeking in-depth information for the Austin Metro MG.
Competitive Analysis
Uniqueness:
Emphasized as vehicle/model specific, not generic, providing authentic factory-level repair data.
Key Features
Core Benefit:
Empowers owners to perform repairs themselves, saving on labor costs and ensuring correct maintenance.
Delivery Method:
Instant download for immediate access without shipping delays.
Compatibility:
Broad operating system compatibility (Windows versions, Mac) and accessibility via tablet.
📋 Manual Details
Coverage Areas
Geographical Coverage:
Assumed to cover specifications and procedures relevant to vehicles sold in primary markets for Austin/MG.
Model Coverage:
All models and variants of the Austin/MG Metro produced between 1980 and 1990.
Page Count
Estimated Page Count:
Not explicitly stated, but described as 'complete' and 'highly detailed' implying a substantial number of pages.
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanics:
Complete engine diagnosis, repair, overhaul, and tuning for all applicable engine variants.
Fuel System:
Carburetor systems (SU, Weber), fuel pump, fuel lines, and emissions control systems.
Ignition System:
Distributor, ignition coils, spark plugs, timing, and electronic ignition systems (if applicable).
Cooling System:
Radiator, fan, water pump, thermostat, hoses, and coolant specifications.
Lubrication System:
Oil pump, oil filter, oil pressure, and lubrication intervals/specifications.
Transmission Manual:
Gearbox overhaul, clutch replacement, gear linkage adjustment, and fluid specifications.
Transmission Automatic:
If fitted, covers automatic transmission diagnosis, repair, and fluid service.
Drivetrain:
Driveshafts, CV joints, differentials (if applicable), and wheel bearings.
Suspension Front:
MacPherson strut system, springs, shock absorbers, control arms, and bushings.
Suspension Rear:
Torsion bar suspension, trailing arms, shock absorbers, and associated components.
Steering System:
Steering rack, column, linkages, and wheel alignment procedures.
Brake System:
Front disc brakes, rear drum brakes, master cylinder, brake lines, bleeding procedures, and parking brake.
Electrical System:
Battery, alternator, starter motor, lighting, fuses, relays, and accessory circuits.
Body And Chassis:
Body panel repairs, rust prevention, structural integrity checks, and underbody treatments.
Interior Trim:
Dashboard removal, seat repairs, headlining, door trims, and carpeting.
Heating And Ventilation:
Heater matrix, blower motor, ducting, and control mechanisms.
Body Electrical:
Wiper systems, washers, central locking (if fitted), and door lock mechanisms.
Procedures Included
Diagnostic Procedures:
Systematic troubleshooting guides for common and uncommon faults across all vehicle systems.
Repair Procedures:
Detailed, step-by-step instructions for disassembly, repair, reassembly, and adjustment of all components.
Maintenance Procedures:
Scheduled servicing, fluid changes, filter replacements, and component inspection.
Tune Up Procedures:
Ignition timing, carburettor adjustment, and valve clearance settings.
Electrical Troubleshooting:
Wiring diagrams, circuit tracing, and component testing for electrical faults.
Engine Rebuild:
Complete engine overhaul procedures, including piston ring installation, bearing replacement, and cylinder head work.
Bodywork Repair:
Panel replacement, welding techniques, dent removal, and corrosion treatment.
Wheel Alignment:
Specifications and procedures for front and rear wheel alignment.
Technical Depth
Depth:
Factory-level detail, equivalent to that used by dealership technicians for complete maintenance, diagnosis, and repair.
Detail Level:
Highly detailed, including step-by-step instructions, diagrams, illustrations, wiring schematics, and specifications.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Implied searchable text within the PDF for efficient information retrieval.
Print Quality
Printability:
All pages are printable, with the ability to enlarge images for clarity.
Binding Type
Binding:
Digital download, not a physical book.
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Family:
BMC A-Series
Engine Displacement Mg Metro:
Typically 1275cc for MG variants.
Engine Configuration:
Inline 4-cylinder, overhead valve (OHV)
Fuel System:
Twin SU Carburetors (e.g., HS4) for MG models.
Performance
Horsepower Mg Metro:
Approximately 63-66 bhp (gross) for the 1275cc MG Metro.
Torque Mg Metro:
Around 70-72 lb-ft (gross) for the 1275cc MG Metro.
Fuel System
Fuel Type:
Unleaded petrol (from circa 1989 onwards, earlier models may require lead replacement additive or have provision for it).
🔧 Transmission
Standard
Type:
4-speed manual gearbox.
Optional
Type:
Some models may have been available with a 3-speed automatic transmission, though less common for MG variants.
Features
Clutch Type:
Hydraulically operated single dry plate clutch.
Gear Ratios:
Specific ratios would be detailed in the manual, tailored for the performance MG variant.
📐 Dimensions
Exterior
Body Style:
3-door hatchback.
Wheelbase:
Approx. 2,290 mm (90.2 in).
Length:
Approx. 3,370 mm (132.7 in).
Width:
Approx. 1,570 mm (61.8 in).
Height:
Approx. 1,330 mm (52.4 in).
Weights
Kerb Weight:
Approx. 770-820 kg (1,700-1,800 lbs) depending on specification.
🛡️ Safety Features
Ratings
Crash Test Results:
No official Euro NCAP or equivalent ratings from the period for this model; safety features are basic by modern standards.
Active Features
Braking System:
Front disc brakes, rear drum brakes.
Passive Features
Seat Belts:
Lap and diagonal seatbelts (front), lap belts (rear).
Chassis Construction:
Monocoque construction.
💡 Technology Features
Infotainment
Audio System:
Basic radio/cassette player, often optional or dealer-fitted.
Driver Assistance
Features:
No electronic driver assistance features like ABS, traction control, or airbags were standard in this era for this model.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 3,000-5,000 miles or 6-12 months, depending on usage and oil type.
Ignition Tune Up:
Spark plug replacement and ignition timing checks recommended every 12,000-18,000 miles.
Fluid Specifications
Engine Oil:
API SF/CD, SAE 20W/50 or 20W/40 (check manual for specific ambient temperature recommendations).
Coolant:
Ethylene glycol-based antifreeze/coolant, typically a 50/50 mix with distilled water.
Gearbox Oil:
API GL-4, SAE 80W/90 hypoid gear oil.
Known Issues
Rust Corrosion:
Prone to rust in common areas like wheel arches, sills, and rear spring mounts.
Hydragas Suspension:
If fitted (less common on early Metros, but may be present in later models or modifications), requires specialist attention for fluid and pressure checks.
Carburetor Tuning:
Twin SU carburetors require regular adjustment for optimal performance and fuel economy.
Electrical Connections:
Older wiring looms can degrade, leading to intermittent electrical faults. Corrosion in connectors is common.
📚 Vehicle History
Brand Heritage
Manufacturer:
British Leyland (Austin), MG badge applied to performance variants.
Model Evolution
Generation:
The Metro was originally launched by Austin in 1980. The MG Metro variant, introduced in 1982, was the performance-oriented version.
Mg Metro Development:
Developed by MG Cars, featuring engine upgrades, suspension revisions, and styling enhancements over standard Metros.
Production
Manufacturing Location:
Longbridge, Birmingham, UK.
🏆 Awards & Recognition
Recognitions
Vehicle Awards:
While the Metro was a significant product for British Leyland, specific awards for the MG Metro variant are not widely documented as major accolades.
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