ATC200e Big Red Service Manual Repair 1982-1983 ATC 200e
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🏷️ Basic Information Identification Make: Honda Model: ATC200e Big Red Product Type: Service Manual / Repair Manual Product Name: ATC200e Big Red Service Manual Repair 1982-1983 ATC 200e PDF Download Codes Model Code: ATC200e Generation Codes: First Generation 👋 Introduction Market Position Vehicle Segment: All-Terrain Vehicle (ATV) / Three-Wheeler Target Audience: DIY enthusiasts, mechanics, owners of 1982-1983 Honda ATC200e Big Red Competitive Analysis Competitors At Time: Yamaha Tri-Moto, Suzuki Quadsport, Kawasaki Tecate Key Features Vehicle Highlights: Rugged design, reliable Honda engine, adaptable for various terrains, popular recreational vehicle of its era. Manual Value Proposition: Provides essential technical data for maintaining and repairing the ATC200e, enabling extended lifespan and optimal performance. Instant download and unlimited usage rights. 📋 Manual Details Coverage Areas Covered Years: 1982, 1983 Covered Models: Honda ATC200e Big Red Page Count Total Pages: 208 Manual Type Type: Comprehensive Service and Repair Manual Language Language: English Format Format: PDF Download Accessibility Features: Clickable chapters, Searchable text Usage Rights: No restrictions on printing or saving/burning to disc 📖 Manual Coverage Systems Covered Engine: Complete engine teardown, rebuild, troubleshooting, specifications, maintenance, cylinder, piston, crankshaft, conrod, camshaft, valves, valve clearance, compression ratio Fuel System: Carburetor (Carb/Carburettor) adjustment, main jet, slow jet, pilot jet, mixture screw, fuel pump, fuel tank, intake Transmission: Transmission overhaul, gears, primary reduction gear, gearshift, drive train, shaft Electrical System: Stator, magneto, flywheel, ignition, coil, rectifier, battery, charging system, switches, switchs, light, electric Chassis And Body: Frame, suspension (front forks, triple tree, struts), steering (handle bars), plastics, fenders, side panels, body, seat Brakes: Brake system, front brakes, rear brakes, brake pads, rotors, hydraulic Wheels And Tires: Wheel, tires, tire pressure (psi), wheel replacement Exhaust System: Exhaust, muffler Cooling System: Cooler, radiator (though ATC200e is air-cooled, manual may cover general concepts or specific components applicable), coolant (viscosity) Lubrication: Lubrication, engine oil specifications (which engine oil), fluid specifications, viscosity Procedures Included Maintenance: Scheduled maintenance, service intervals, fluid changes (change coolant), lubrication schedule, spark plug replacement, air filter service Troubleshooting: General troubleshooting, specific problems (no spark, error codes, problems), diagnostics, fix, repair, overhaul Repair And Rebuild: Complete tear down and rebuild, engine rebuild, transmission overhaul, component replacement, installation Adjustments: Carburetor adjustment, idle speed adjustment, valve clearance adjustment, throttle cable adjustment Diagnostics: Wiring diagrams, schematics, electrical troubleshooting, starting system issues Technical Depth Depth: Expert Level (covers complete teardown and rebuild) Detail Level: Includes pictures, part diagrams, torque specs, data, illustrations, charts 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Print Quality Printability: Printable Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Searchability Search Functionality: Enabled Navigation Navigation Features: Clickable Table of Contents ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, Air-cooled, OHV (Overhead Valve) Displacement: 192cc (Cubic Centimeters) Bore X Stroke: 61.0 mm x 66.0 mm (2.4 in x 2.6 in) Compression Ratio: 8.5:1 Horsepower: Approximately 14.7 HP (at 6,500 rpm, estimated) Torque: Approximately 11.8 lb-ft (at 5,000 rpm, estimated) Performance Top Speed: Varies (typically 40-50 mph, dependent on conditions and rider) Fuel System Fuel Delivery: Carburetor Carburetor Model: Keihin (specific model may vary, typically a 26mm CV or similar) Fuel Type: Unleaded gasoline Fuel Tank Capacity: 2.6 US gallons (including 0.5 gallon reserve) Ignition Ignition System: CDI (Capacitor Discharge Ignition) Starting System Starting Method: Recoil starter (Kicker) 🔧 Transmission Standard Type: 5-speed manual with Automatic Clutch Features Reverse: Yes Drive Type: Shaft Drive Fluid Specifications Transmission Fluid Type: Honda GL-5 Gear Oil 80W or equivalent Fluid Capacities Transmission Fluid Capacity: Approximately 0.7 US quarts (0.65 Liters) 📐 Dimensions Exterior Overall Length: 77.6 inches (1970 mm) Overall Width: 42.1 inches (1070 mm) Overall Height: 43.1 inches (1095 mm) Wheelbase: 50.2 inches (1275 mm) Weights Dry Weight: 361.6 lbs (164 kg) Gross Vehicle Weight Rating: N/A (Typically not specified for ATVs of this era in the same way as cars) Tires Front Tire Size: AT18 x 7-7 Rear Tire Size: AT20 x 10-9 Tire Pressure: Front: 2.5 psi, Rear: 1.5 psi (typical, refer to manual for exact specs) 🛡️ Safety Features Ratings Safety Certification: N/A (ATVs of this era were not subject to automotive crash safety standards) Active Features Braking System: Front: Drum brake, Rear: Drum brake Passive Features Lighting: Headlight, Taillight/Brake light 💡 Technology Features Infotainment Infotainment System: N/A (This is a utilitarian recreational vehicle from the early 1980s; no modern infotainment features) Driver Assistance Driver Assistance Systems: N/A Connectivity Connectivity Features: N/A 🔧 Maintenance Service Intervals Engine Oil Change: Every 600 miles or 6 months (typical, refer to manual) Spark Plug Check Clean: Every 1,000 miles or 12 months (typical, refer to manual) Air Filter Cleaning: Every 300 miles or 3 months (typical, refer to manual) Valve Clearance Check: Every 1,200 miles or 12 months (typical, refer to manual) Fluid Specifications Engine Oil Type: API SE, SF, or SG classification, SAE 10W-30 viscosity (typical, consult...
Rugged design, reliable Honda engine, adaptable for various terrains, popular recreational vehicle of its era.
Manual Value Proposition:
Provides essential technical data for maintaining and repairing the ATC200e, enabling extended lifespan and optimal performance. Instant download and unlimited usage rights.
📋 Manual Details
Coverage Areas
Covered Years:
1982, 1983
Covered Models:
Honda ATC200e Big Red
Page Count
Total Pages:
208
Manual Type
Type:
Comprehensive Service and Repair Manual
Language
Language:
English
Format
Format:
PDF Download
Accessibility Features:
Clickable chapters, Searchable text
Usage Rights:
No restrictions on printing or saving/burning to disc
Wiring diagrams, schematics, electrical troubleshooting, starting system issues
Technical Depth
Depth:
Expert Level (covers complete teardown and rebuild)
Detail Level:
Includes pictures, part diagrams, torque specs, data, illustrations, charts
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Print Quality
Printability:
Printable
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
Searchability
Search Functionality:
Enabled
Navigation
Navigation Features:
Clickable Table of Contents
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, Air-cooled, OHV (Overhead Valve)
Displacement:
192cc (Cubic Centimeters)
Bore X Stroke:
61.0 mm x 66.0 mm (2.4 in x 2.6 in)
Compression Ratio:
8.5:1
Horsepower:
Approximately 14.7 HP (at 6,500 rpm, estimated)
Torque:
Approximately 11.8 lb-ft (at 5,000 rpm, estimated)
Performance
Top Speed:
Varies (typically 40-50 mph, dependent on conditions and rider)
Fuel System
Fuel Delivery:
Carburetor
Carburetor Model:
Keihin (specific model may vary, typically a 26mm CV or similar)
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
2.6 US gallons (including 0.5 gallon reserve)
Ignition
Ignition System:
CDI (Capacitor Discharge Ignition)
Starting System
Starting Method:
Recoil starter (Kicker)
🔧 Transmission
Standard
Type:
5-speed manual with Automatic Clutch
Features
Reverse:
Yes
Drive Type:
Shaft Drive
Fluid Specifications
Transmission Fluid Type:
Honda GL-5 Gear Oil 80W or equivalent
Fluid Capacities
Transmission Fluid Capacity:
Approximately 0.7 US quarts (0.65 Liters)
📐 Dimensions
Exterior
Overall Length:
77.6 inches (1970 mm)
Overall Width:
42.1 inches (1070 mm)
Overall Height:
43.1 inches (1095 mm)
Wheelbase:
50.2 inches (1275 mm)
Weights
Dry Weight:
361.6 lbs (164 kg)
Gross Vehicle Weight Rating:
N/A (Typically not specified for ATVs of this era in the same way as cars)
Tires
Front Tire Size:
AT18 x 7-7
Rear Tire Size:
AT20 x 10-9
Tire Pressure:
Front: 2.5 psi, Rear: 1.5 psi (typical, refer to manual for exact specs)
🛡️ Safety Features
Ratings
Safety Certification:
N/A (ATVs of this era were not subject to automotive crash safety standards)
Active Features
Braking System:
Front: Drum brake, Rear: Drum brake
Passive Features
Lighting:
Headlight, Taillight/Brake light
💡 Technology Features
Infotainment
Infotainment System:
N/A (This is a utilitarian recreational vehicle from the early 1980s; no modern infotainment features)
Driver Assistance
Driver Assistance Systems:
N/A
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 600 miles or 6 months (typical, refer to manual)
Spark Plug Check Clean:
Every 1,000 miles or 12 months (typical, refer to manual)
Air Filter Cleaning:
Every 300 miles or 3 months (typical, refer to manual)
Valve Clearance Check:
Every 1,200 miles or 12 months (typical, refer to manual)
Fluid Specifications
Engine Oil Type:
API SE, SF, or SG classification, SAE 10W-30 viscosity (typical, consult manual for exact specification)
Fluid Capacities
Engine Oil Capacity:
1.2 US quarts (1.1 Liters) with filter change (typical, consult manual)
Known Issues
Common Wear Items:
Clutch plates, brake shoes/pads, tires, carburetor jets due to fuel quality over time, electrical connectors.
Carburetor Problems:
Clogged jets, float bowl issues, difficulty in maintaining consistent idle due to age and fuel residue.
Electrical Faults:
Corroded connections, failing rectifier or stator, intermittent switch issues.
Preventative Maintenance
Storage Tips:
Fuel stabilizer for long-term storage, battery tender, thorough cleaning.
📚 Vehicle History
Brand Heritage
Manufacturer History:
Honda is renowned for its reliability, engineering prowess, and innovation in motorcycles and powersports vehicles.
Model Evolution
Atc Lineage:
The ATC200e Big Red was part of Honda's highly successful ATC (All-Terrain Cycle) line, which revolutionized off-road recreation. It built upon earlier models with improved features and more power.
Production
Production Years:
1981-1983 (ATC200e)
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Market Impact:
The Honda ATC line, including the Big Red, was instrumental in establishing the ATV market and was highly popular for its utility and recreational capabilities.
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