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PORSCHE 944 S S2 1982-1991 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Porsche Model: 944 S / S2 Model Generation: 1st Generation Production Years: 1982-1991 👋 Introduction Market Position Target Audience: Professional mechanics and DIY enthusiasts seeking to maintain or repair their Porsche 944 S / S2. Competitive Analysis Value Proposition: Provides dealer-level information for a fraction of the cost, empowering owners to perform complex tasks and save on labor. Key Features Content Quality: Authored with the same detail and accuracy as official Porsche service literature. Digital Benefit: Immediate download and lifetime storage on personal devices, eliminating dependency on physical media. Usability Ease Of Use: Well-structured with searchable text and bookmarks for efficient information retrieval. 📋 Manual Details Coverage Areas Region: Global Scope: Comprehensive Workshop Repair and Service Page Count Pages: >1600 Manual Type Type: Workshop Service Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: 2.5L I4, 3.0L I4 (incl. maintenance, diagnostics, repair, rebuild) Fuel System: Fuel injection, fuel pump, lines, tank, emissions control Ignition System: Distributor, ignition coils, spark plugs, timing Lubrication System: Oil pump, oil filter, oil cooler, lubrication passages Cooling System: Radiator, water pump, thermostat, cooling fan, hoses Transmission Manual: 5-Speed Manual (Types 016K/016J/083D/083F) - overhaul, repair, specifications Transmission Automatic: 3-Speed Automatic (Types 087M & 087N) - overhaul, repair, specifications Clutch: Clutch assembly, hydraulics, adjustment, replacement Drivetrain: Differential, transaxle, driveshafts, CV joints Suspension: Front and rear suspension, control arms, shock absorbers, springs Axle: Front and rear axles, wheel bearings Brake System: Hydraulic system, calipers, rotors, pads, parking brake Steering: Power steering system, steering rack, column, alignment Wheel Tire Alignment: Wheel types, tire specifications, alignment procedures, balancing Body: Chassis, structural components, body panels, corrosion protection Interior: Seats, dashboard, trim panels, carpeting Exterior: Bumpers, lighting, glass, mirrors, trim Heating Ventilation Air Conditioning: HVAC system components, refrigerant, diagnosis, repair Wiper Washer: Wiper motor, blades, washer fluid system Electrical Equipment: Starter, power supply, cruise control, alternators, batteries Wiring Diagrams: Complete, detailed wiring schematics for all vehicle systems Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, tune-ups Diagnostics: Troubleshooting guides, fault code identification, diagnostic routines Repair: Step-by-step repair instructions for all major and minor components Rebuild Overhaul: Detailed procedures for engine, transmission, and component rebuilding Adjustment Calibration: Adjustments for timing, clutch, brakes, steering, and alignment Installation Replacement: Instructions for replacing components and accessories Technical Depth Depth: Comprehensive: From basic checks to full engine/transmission rebuilds and advanced electrical diagnostics. 📊 Manual Specifications File Format Format: PDF File Size: 292 MB Accessibility: Requires Adobe Acrobat Reader (free download) Extraction Required: Yes (ZIP format, requires WinZip or WinRAR) Print Quality Printability: Ready to print Image Quality: High Definition diagrams and illustrations Binding Type Binding: N/A (Digital) Paper Type Paper: N/A (Digital) Navigation Bookmarks: Included for every chapter, enabling quick navigation Software Requirements Reader: Adobe Acrobat Reader Archiver: WinZip or WinRAR ⚙️ Engine Specifications Primary Engine Engine Type 1: 2.5L Inline-4 (I4) Engine Type 2: 3.0L Inline-4 (I4) Performance Compression Ratio 2.5L: 10.6:1 (typical) Horsepower 2.5L S: 160 hp @ 5800 rpm (approx.) Torque 2.5L S: 155 lb-ft @ 4500 rpm (approx.) Horsepower 2.5L S2: 190 hp @ 6000 rpm (approx.) Torque 2.5L S2: 180 lb-ft @ 4500 rpm (approx.) Horsepower 3.0L S2: 211 hp @ 5700 rpm (approx.) Torque 3.0L S2: 203 lb-ft @ 4200 rpm (approx.) Fuel System Injection System: Bosch Motronic (specific version varies by year/model) Engine Components Block Material: Aluminum Head Material: Aluminum Valvetrain: DOHC (Dual Overhead Camshafts), 2 valves per cylinder for 2.5L, 4 valves per cylinder for 3.0L S2 🔧 Transmission Standard Transmission Type: 5-Speed Manual Manual Transmission Codes: 016K, 016J, 083D, 083F Optional Transmission Type: 3-Speed Automatic Automatic Transmission Codes: 087M, 087N Features Transaxle Layout: Rear-wheel drive with transaxle (engine in front, gearbox/differential at rear) Fluid Specifications Manual Transmission Fluid: Refer to manual for specific viscosity grade (e.g., GL-4, typically SAE 75W-90 or 80W-90) Automatic Transmission Fluid: Dexron III or equivalent (confirm specific Porsche specification) 📐 Dimensions Exterior Wheelbase: 2450 mm (approx.) Length: 4210 mm (approx.) Width: 1735 mm (approx.) Height: 1275 mm (approx.) Weights Curb Weight Manual: 1250-1350 kg (depending on model/options) Curb Weight Automatic: 1300-1400 kg (depending on model/options) Gross Vehicle Weight Rating: Refer to vehicle placard/manual Wheels Tires Wheel Bolt Pattern: 5x130 Typical Tire Size Front: 205/55 VR 16 Typical Tire Size Rear: 225/50 VR 16 🛡️ Safety Features Ratings NHTSA Rating: Not extensively rated by modern standards due to age of manufacture; refer to contemporary road tests. Active Features ABS: Available on some models (Antiblock System - included in manual coverage) Brakes: 4-wheel disc brakes Passive Features Airbags: Driver airbag standard from later production years; passenger airbag optional. Seatbelts: 3-point inertia-reel seatbelts 💡 Technology Features Infotainment Audio System: Factory-installed radio/cassette systems, with options for amplifier upgrades (manual covers wiring). Driver Assistance ABS: Anti-lock Braking System available on later models, coverage included. Connectivity Wiring Diagrams: Comprehensive electrical...
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PORSCHE 944 S S2 1982-1991 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Porsche
Model:
944 S / S2
Model Generation:
1st Generation
Production Years:
1982-1991
👋 Introduction
Market Position
Target Audience:
Professional mechanics and DIY enthusiasts seeking to maintain or repair their Porsche 944 S / S2.
Competitive Analysis
Value Proposition:
Provides dealer-level information for a fraction of the cost, empowering owners to perform complex tasks and save on labor.
Key Features
Content Quality:
Authored with the same detail and accuracy as official Porsche service literature.
Digital Benefit:
Immediate download and lifetime storage on personal devices, eliminating dependency on physical media.
Usability
Ease Of Use:
Well-structured with searchable text and bookmarks for efficient information retrieval.
📋 Manual Details
Coverage Areas
Region:
Global
Scope:
Comprehensive Workshop Repair and Service
Page Count
Pages:
>1600
Manual Type
Type:
Workshop Service Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
2.5L I4, 3.0L I4 (incl. maintenance, diagnostics, repair, rebuild)
Fuel System:
Fuel injection, fuel pump, lines, tank, emissions control
Ignition System:
Distributor, ignition coils, spark plugs, timing
Lubrication System:
Oil pump, oil filter, oil cooler, lubrication passages
Cooling System:
Radiator, water pump, thermostat, cooling fan, hoses
Transmission Manual:
5-Speed Manual (Types 016K/016J/083D/083F) - overhaul, repair, specifications
Transmission Automatic:
3-Speed Automatic (Types 087M & 087N) - overhaul, repair, specifications
Clutch:
Clutch assembly, hydraulics, adjustment, replacement
Drivetrain:
Differential, transaxle, driveshafts, CV joints
Suspension:
Front and rear suspension, control arms, shock absorbers, springs
Axle:
Front and rear axles, wheel bearings
Brake System:
Hydraulic system, calipers, rotors, pads, parking brake
Steering:
Power steering system, steering rack, column, alignment
Wheel Tire Alignment:
Wheel types, tire specifications, alignment procedures, balancing
Body:
Chassis, structural components, body panels, corrosion protection
Interior:
Seats, dashboard, trim panels, carpeting
Exterior:
Bumpers, lighting, glass, mirrors, trim
Heating Ventilation Air Conditioning:
HVAC system components, refrigerant, diagnosis, repair
Wiper Washer:
Wiper motor, blades, washer fluid system
Electrical Equipment:
Starter, power supply, cruise control, alternators, batteries
Wiring Diagrams:
Complete, detailed wiring schematics for all vehicle systems
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, tune-ups
Diagnostics:
Troubleshooting guides, fault code identification, diagnostic routines
Repair:
Step-by-step repair instructions for all major and minor components
Rebuild Overhaul:
Detailed procedures for engine, transmission, and component rebuilding
Adjustment Calibration:
Adjustments for timing, clutch, brakes, steering, and alignment
Installation Replacement:
Instructions for replacing components and accessories
Technical Depth
Depth:
Comprehensive: From basic checks to full engine/transmission rebuilds and advanced electrical diagnostics.
📊 Manual Specifications
File Format
Format:
PDF
File Size:
292 MB
Accessibility:
Requires Adobe Acrobat Reader (free download)
Extraction Required:
Yes (ZIP format, requires WinZip or WinRAR)
Print Quality
Printability:
Ready to print
Image Quality:
High Definition diagrams and illustrations
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper:
N/A (Digital)
Navigation
Bookmarks:
Included for every chapter, enabling quick navigation
Software Requirements
Reader:
Adobe Acrobat Reader
Archiver:
WinZip or WinRAR
⚙️ Engine Specifications
Primary Engine
Engine Type 1:
2.5L Inline-4 (I4)
Engine Type 2:
3.0L Inline-4 (I4)
Performance
Compression Ratio 2.5L:
10.6:1 (typical)
Horsepower 2.5L S:
160 hp @ 5800 rpm (approx.)
Torque 2.5L S:
155 lb-ft @ 4500 rpm (approx.)
Horsepower 2.5L S2:
190 hp @ 6000 rpm (approx.)
Torque 2.5L S2:
180 lb-ft @ 4500 rpm (approx.)
Horsepower 3.0L S2:
211 hp @ 5700 rpm (approx.)
Torque 3.0L S2:
203 lb-ft @ 4200 rpm (approx.)
Fuel System
Injection System:
Bosch Motronic (specific version varies by year/model)
Engine Components
Block Material:
Aluminum
Head Material:
Aluminum
Valvetrain:
DOHC (Dual Overhead Camshafts), 2 valves per cylinder for 2.5L, 4 valves per cylinder for 3.0L S2
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual
Manual Transmission Codes:
016K, 016J, 083D, 083F
Optional
Transmission Type:
3-Speed Automatic
Automatic Transmission Codes:
087M, 087N
Features
Transaxle Layout:
Rear-wheel drive with transaxle (engine in front, gearbox/differential at rear)
Fluid Specifications
Manual Transmission Fluid:
Refer to manual for specific viscosity grade (e.g., GL-4, typically SAE 75W-90 or 80W-90)
Automatic Transmission Fluid:
Dexron III or equivalent (confirm specific Porsche specification)
📐 Dimensions
Exterior
Wheelbase:
2450 mm (approx.)
Length:
4210 mm (approx.)
Width:
1735 mm (approx.)
Height:
1275 mm (approx.)
Weights
Curb Weight Manual:
1250-1350 kg (depending on model/options)
Curb Weight Automatic:
1300-1400 kg (depending on model/options)
Gross Vehicle Weight Rating:
Refer to vehicle placard/manual
Wheels Tires
Wheel Bolt Pattern:
5x130
Typical Tire Size Front:
205/55 VR 16
Typical Tire Size Rear:
225/50 VR 16
🛡️ Safety Features
Ratings
NHTSA Rating:
Not extensively rated by modern standards due to age of manufacture; refer to contemporary road tests.
Active Features
ABS:
Available on some models (Antiblock System - included in manual coverage)
Brakes:
4-wheel disc brakes
Passive Features
Airbags:
Driver airbag standard from later production years; passenger airbag optional.
Seatbelts:
3-point inertia-reel seatbelts
💡 Technology Features
Infotainment
Audio System:
Factory-installed radio/cassette systems, with options for amplifier upgrades (manual covers wiring).
Driver Assistance
ABS:
Anti-lock Braking System available on later models, coverage included.
Connectivity
Wiring Diagrams:
Comprehensive electrical schematics aid in understanding and troubleshooting all factory electronics and potential aftermarket installations.
🔧 Maintenance
Service Intervals
Oil Change:
Every 7,500 miles or 1 year (recommend synthetic oil, consult manual for exact spec)
Timing Belt Replacement:
Crucial: Every 30,000 miles or 3 years. Failure is catastrophic. Manual provides detailed procedure.
Spark Plugs:
Every 30,000 miles
Air Filter:
Every 15,000 miles or 1 year
Fluid Specifications
Engine Oil Capacity 2.5L:
5.5 Liters (with filter) - API SG or higher, viscosity typically 10W-40 or 15W-50 depending on climate.
Engine Oil Capacity 3.0L:
5.5 Liters (with filter) - API SG or higher, viscosity typically 10W-40 or 15W-50 depending on climate.
Coolant:
Porsche approved coolant (typically G11 or equivalent), 50/50 mix with distilled water.
Brake Fluid:
DOT 4 (refer to manual for specific Porsche specification and flush intervals)
Known Issues
Common Problems 1:
Timing belt failure (critical to follow interval), torque converter issues (automatic transmission), oil leaks (especially rear main seal), electrical gremlins, hatch seal degradation.
Common Problems 2:
Suspension bushing wear, A/C system recharge and leaks, fuel line deterioration.
Procedures Included
Belt Tensioning:
Detailed instructions for timing belt and accessory belt tensioning and replacement.
📚 Vehicle History
Brand Heritage
Brand Philosophy:
Porsche is renowned for its engineering excellence, racing pedigree, and driver-focused sports cars.
Model Evolution
Predecessor:
Porsche 924
Key Distinction:
The 944 marked a significant upgrade from the 924, featuring a larger, more powerful engine and a refined chassis.
944 S Variant:
Introduced with a 16-valve cylinder head for the 2.5L engine, increasing power output.
944 S2 Variant:
Featured a larger 3.0L 16-valve engine, updated brakes, and revised styling, representing the pinnacle of the 944 line.
Production
Manufacturing Location:
Neckarsulm, Germany
Total Production Approx:
163,000+ units across all 944 variants (1981-1991)
🏆 Awards & Recognition
Recognitions
Automotive Press:
Consistently praised by automotive journalists for its handling, balance, and performance, often cited as a benchmark sports coupe of its era.
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