🏷️ Basic Information Identification Make: BMW Model: M6 Chassis Code: E24 Production Years: 1983-1989 Codes Manual Product Name: BMW E24 M6 1983-1989 Workshop Service Manual for Repair 👋 Introduction Market Position Market Niche: High-performance luxury grand tourer, appealing to enthusiasts and collectors. Competitive Analysis Competitors: Ferrari 400i, Jaguar XJS, Porsche 928. Key Features Distinctive Features: Iconic 'Shark Nose' design, powerful inline-six engine, excellent handling for its class, luxurious interior. Manual Value Proposition Manual Benefit: Enables DIY enthusiasts and professional mechanics to perform accurate and efficient repairs, maximizing vehicle longevity and performance. 📋 Manual Details Coverage Areas Primary Coverage: Repair and maintenance of the BMW E24 M6 Page Count Total Pages: 871 Manual Type Type: Workshop Service Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Comprehensive coverage including engine mechanicals, fuel injection, ignition, lubrication, cooling, and emissions control. Transmission: Detailed procedures for manual and automatic transmission service, removal, installation, and overhaul. Drivetrain: Front suspension, rear suspension, steering system, drive axles, differential. Brakes: Hydraulic brake system, ABS (if equipped), brake pads, rotors, calipers, lines, and bleeding procedures. Electrical System: Wiring diagrams, battery, charging system, starter, lighting, instrumentation, power windows, mirrors, and HVAC controls. Body: Exterior and interior body panels, doors, windows, bumpers, seats, trim, and associated hardware. Chassis: Frame and chassis components, mounting points, and structural elements. Procedures Included Maintenance: Routine maintenance, fluid changes, filter replacements, inspections, and lubrication. Troubleshooting: Diagnostic procedures, common problems, symptom-based troubleshooting, and fault code interpretation. Repair: Detailed step-by-step repair instructions for virtually all vehicle components. Disassembly Assembly: Complete disassembly and reassembly procedures for all major systems and components. Adjustments: Specific adjustment procedures for engine idle, timing, brakes, clutch, and other systems. Special Tools: Identification and usage instructions for all required special service tools. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds. Includes detailed diagnostics and specifications. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Fully printable, allowing users to print specific sections or the entire manual. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Software Requirements Reader Requirement: Adobe Reader Compatibility Operating Systems: Windows, Mac, Linux OS ⚙️ Engine Specifications Primary Engine Engine Code: S38B35 Configuration: Inline 6-cylinder, DOHC Displacement: 3.5 Liters (3453 cc) Performance Horsepower: 256 hp (DIN) @ 6500 rpm Torque: 333 Nm (246 lb-ft) @ 4500 rpm Fuel System Fuel Delivery: Bosch Motronic fuel injection system Engine Management Ignition System: Electronic ignition Lubrication Oil Capacity: Approximately 6.5 liters (with filter) Cooling Cooling System: Pressurized coolant system with fan and radiator 🔧 Transmission Standard Transmission Type Standard: Getrag 5-speed manual transmission Optional Transmission Type Optional: ZF 4-speed automatic transmission Features Differential: Limited-slip differential (LSD) often standard or optional. 📐 Dimensions Exterior Length: 4770 mm (187.8 in) Width: 1790 mm (70.5 in) Height: 1380 mm (54.3 in) Weights Curb Weight: Approximately 1700 kg (3748 lbs) 🛡️ Safety Features Ratings Safety Ratings: N/A (Modern safety ratings were not applied to vehicles from this era in the same way). Active Features ABS: Anti-lock Braking System (ABS) available on later models. Traction Control: Traction control was not typically available on E24 M6 models. Passive Features Airbags: Driver's airbag was an option on later models, not standard. Seatbelts: Three-point inertia-reel seatbelts. 💡 Technology Features Infotainment Infotainment System: Basic analog gauges, cassette player, optional air conditioning. No modern infotainment features. Driver Assistance Driver Assistance Features: Limited driver assistance features; ABS was the primary advanced system available. Connectivity Connectivity Options: None by modern standards; basic power accessories. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000-7,500 miles or annually, depending on driving conditions. Consult manual for precise interval. Spark Plug Replacement: Varies, but generally around 30,000-60,000 miles. Refer to manual for specific plug type and interval. Fluid Specifications Engine Oil: Refer to manual for specific viscosity (e.g., 20W-50 or 10W-40 synthetic). Use API SG or higher specification. Coolant: BMW Blue Long Life Coolant or equivalent, mixed 50/50 with distilled water. Brake Fluid: DOT 4 brake fluid. Transmission Fluid Manual: Refer to manual for specific gear oil specification (e.g., GL-4). Transmission Fluid Automatic: Dexron III or equivalent. Known Issues Common Problems: Cracked dashboard, window regulator failure, fuel pump issues, cooling system leaks, rust on rocker panels and wheel arches. Engine Specific Issues: Throttle body linkage issues, valve cover gasket leaks. 📚 Vehicle History Brand Heritage Bmw Heritage: BMW has a long-standing reputation for producing performance-oriented luxury vehicles, particularly with its M division. Model Evolution E24 Lineage: The E24 was BMW's first large luxury coupe, based on the E12 5 Series chassis, evolving into the more advanced E24 chassis based on the E28 5 Series. Production Production Period: 1976-1989 (E24 generation), with the M6 variant produced from 1983-1989. M6 Production Numbers: Limited production, with approximately 1,767 M635CSi (European spec) and 1,767 M6 (North...