Daihatsu F70 F75 F77 Feroza Fourtrak Rocky Rugger 1984-1998 Service Repair Workshop Manual Pdf
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🏷️ Basic Information Identification Make: Daihatsu Model: Feroza / Fourtrak / Rocky / Rugger Codes Chassis Codes: F70, F75, F77 👋 Introduction Market Position Segment: Compact SUV / Off-Road Vehicle Competitive Analysis Competitors: Suzuki Samurai, Toyota Land Cruiser (smaller variants), Jeep Wrangler, Mitsubishi Pajero/Montero (earlier generations) Key Features Vehicle Focus: Robust off-road capability, compact size, reliability Manual Value Proposition Usage Rights: Lifetime Use on Multiple Devices, No Expiry, No Additional Fees Content Quality: Hundreds of pages with detailed photos & diagrams, step-by-step instructions 📋 Manual Details Coverage Areas Primary Coverage: 1984-1998 Model Years Page Count Estimated Page Count: Hundreds of pages (as per description) Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: All Engine Types (detailed diagnostic, repair, overhaul) Transmission: Manual and Automatic Transmissions (repair, overhaul, fluid service) Drivetrain: 4WD System, Transfer Case, Differentials, Axles, Driveshafts (repair, maintenance) Suspension: Front and Rear Suspension, Shock Absorbers, Springs, Bushings (inspection, replacement, alignment) Brakes: Front and Rear Brakes (discs/drums), Hydraulic System, Parking Brake (service, repair, bleeding) Steering: Steering System, Power Steering (repair, fluid service, alignment) Electrical: Charging System, Starting System, Ignition System, Lighting, Instrumentation, Wiring Diagrams, Fuses, Relays (troubleshooting, repair) Fuel System: Fuel Tank, Fuel Pump, Fuel Lines, Fuel Injection/Carburetion (service, diagnosis) Cooling System: Radiator, Water Pump, Thermostat, Hoses, Fan (maintenance, repair) Exhaust System: Exhaust Manifold, Catalytic Converter, Muffler, Pipes (inspection, replacement) Body And Chassis: Body Panels, Doors, Hood, Tailgate, Chassis Frame, Upholstery (repair, adjustment, trim) HVAC: Heating, Ventilation, and Air Conditioning (troubleshooting, component replacement) Procedures Included Maintenance: Oil Changes, Filter Replacements, Fluid Checks and Top-offs, Spark Plug Replacement, Belt Inspections Troubleshooting: Diagnostic Procedures for all Major Systems, Symptom-Based Troubleshooting Guides Repair: Component Replacement, Overhaul Procedures, Assembly and Disassembly Instructions Diagnostics: Detailed Diagnostic Flowcharts and Information for Engine, Electrical, and Mechanical Systems Wiring Diagrams: Comprehensive Electrical Wiring Diagrams for All Systems Technical Depth Depth: Comprehensive Factory-Level Detail (suitable for professional mechanics and advanced DIYers) 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Printable (single pages or entire manual) Binding Type Binding: Digital Download (no physical binding) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated Inline-4 Cylinder (various displacements) Engine Code Examples: 4Y (2.0L), 2L-T (2.4L Turbo Diesel), 4JB1 (2.8L Diesel) Performance Horsepower Range: Approximately 70-100 HP (depending on engine variant) Torque Range: Approximately 100-150 lb-ft (depending on engine variant) Fuel System Fuel Delivery: Carbureted (earlier models) or Fuel Injection (later models), Diesel Injection Cooling System Cooling Type: Liquid-Cooled Lubrication System Oil Capacity: Varies by engine (refer to manual for specific capacities) Engine Management Ignition System: Electronic Ignition 🔧 Transmission Standard Transmission Type Std: 5-Speed Manual Optional Transmission Type Opt: 4-Speed Automatic Features Drivetrain Configuration: Part-time Four-Wheel Drive (4WD) with selectable 2WD/4WD modes Transfer Case: High-Range and Low-Range Gear Ratios for Off-Roading Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 or 80W-90 (refer to manual for specific type and capacity) Automatic Transmission Fluid: Dexron II/III or equivalent (refer to manual for specific type and capacity) 📐 Dimensions Exterior Wheelbase: Approx. 2,300 mm (90.6 inches) - varies slightly by body style Length: Approx. 3,900 - 4,000 mm (153.5 - 157.5 inches) - varies by body style Width: Approx. 1,600 mm (63.0 inches) Height: Approx. 1,700 mm (66.9 inches) - varies by roof type Weights Curb Weight: Approx. 1,300 - 1,500 kg (2,866 - 3,307 lbs) - varies by configuration Towing Capacity: Refer to owner's manual/vehicle specific rating (typically around 1,000-1,500 kg) 🛡️ Safety Features Ratings Crash Test Data: Limited public data available for this era and model; consult manual for specific safety system details. Active Features Braking System: Front Disc Brakes, Rear Drum Brakes (ABS not standard on most models) Passive Features Seat Belts: Standard seatbelts Airbags: Driver airbag (optional on some later models, not standard throughout production) 💡 Technology Features Infotainment Audio System: Basic AM/FM Radio, Cassette Player (later models might have CD player options). Driver Assistance Traction Control: Not typically equipped with electronic traction control systems. Connectivity Bluetooth: Not equipped with Bluetooth connectivity. 🔧 Maintenance Service Intervals Engine Oil Change: Every 5,000 - 7,500 km (3,000 - 4,500 miles) or 6 months, whichever comes first (refer to manual for specific engine). Transmission Fluid Change: Every 40,000 - 60,000 km (25,000 - 37,000 miles) or 2-3 years (refer to manual). Coolant Change: Every 40,000 - 60,000 km (25,000 - 37,000 miles) or 2-3 years. Fluid Specifications Engine Oil Type: Refer to manual for viscosity grade (e.g., 10W-30, 10W-40, 15W-40 depending on climate and engine) and API service classification (e.g., SG, SH). Coolant Type: Ethylene Glycol based coolant, mixed 50/50 with distilled water. Brake Fluid Type: DOT 3 or DOT 4 Brake Fluid. Known Issues Rust: Susceptible to rust and corrosion, especially on chassis, body panels, and exhaust components, due to...
Approximately 70-100 HP (depending on engine variant)
Torque Range:
Approximately 100-150 lb-ft (depending on engine variant)
Fuel System
Fuel Delivery:
Carbureted (earlier models) or Fuel Injection (later models), Diesel Injection
Cooling System
Cooling Type:
Liquid-Cooled
Lubrication System
Oil Capacity:
Varies by engine (refer to manual for specific capacities)
Engine Management
Ignition System:
Electronic Ignition
🔧 Transmission
Standard
Transmission Type Std:
5-Speed Manual
Optional
Transmission Type Opt:
4-Speed Automatic
Features
Drivetrain Configuration:
Part-time Four-Wheel Drive (4WD) with selectable 2WD/4WD modes
Transfer Case:
High-Range and Low-Range Gear Ratios for Off-Roading
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or 80W-90 (refer to manual for specific type and capacity)
Automatic Transmission Fluid:
Dexron II/III or equivalent (refer to manual for specific type and capacity)
📐 Dimensions
Exterior
Wheelbase:
Approx. 2,300 mm (90.6 inches) - varies slightly by body style
Length:
Approx. 3,900 - 4,000 mm (153.5 - 157.5 inches) - varies by body style
Width:
Approx. 1,600 mm (63.0 inches)
Height:
Approx. 1,700 mm (66.9 inches) - varies by roof type
Weights
Curb Weight:
Approx. 1,300 - 1,500 kg (2,866 - 3,307 lbs) - varies by configuration
Towing Capacity:
Refer to owner's manual/vehicle specific rating (typically around 1,000-1,500 kg)
🛡️ Safety Features
Ratings
Crash Test Data:
Limited public data available for this era and model; consult manual for specific safety system details.
Active Features
Braking System:
Front Disc Brakes, Rear Drum Brakes (ABS not standard on most models)
Passive Features
Seat Belts:
Standard seatbelts
Airbags:
Driver airbag (optional on some later models, not standard throughout production)
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM Radio, Cassette Player (later models might have CD player options).
Driver Assistance
Traction Control:
Not typically equipped with electronic traction control systems.
Connectivity
Bluetooth:
Not equipped with Bluetooth connectivity.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000 - 7,500 km (3,000 - 4,500 miles) or 6 months, whichever comes first (refer to manual for specific engine).
Transmission Fluid Change:
Every 40,000 - 60,000 km (25,000 - 37,000 miles) or 2-3 years (refer to manual).
Coolant Change:
Every 40,000 - 60,000 km (25,000 - 37,000 miles) or 2-3 years.
Fluid Specifications
Engine Oil Type:
Refer to manual for viscosity grade (e.g., 10W-30, 10W-40, 15W-40 depending on climate and engine) and API service classification (e.g., SG, SH).
Coolant Type:
Ethylene Glycol based coolant, mixed 50/50 with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 Brake Fluid.
Known Issues
Rust:
Susceptible to rust and corrosion, especially on chassis, body panels, and exhaust components, due to age and environment.
Suspension Wear:
Bushings and ball joints can wear over time, leading to clunking noises and poor handling.
Electrical Gremlins:
Age-related electrical issues such as faulty grounds, worn wiring insulation, and unreliable switches can occur.
Turbocharger Issues Diesel:
For turbo diesel models (2L-T), turbocharger lubrication and cooling are critical; failure to maintain can lead to turbo failure.
Clutch Wear:
Manual transmission clutch wear is a common maintenance item, especially with off-road use.
📚 Vehicle History
Brand Heritage
Daihatsu Focus:
Daihatsu's heritage is in producing small, reliable, and fuel-efficient vehicles, with a strong presence in the Kei car segment and compact SUVs.
Model Evolution
Feroza Lineage:
The Feroza (F70/F75/F77) succeeded the Daihatsu Rugger/Rocky (F300 series) and was a significant step in the compact SUV market for Daihatsu, offering improved styling and features.
Production
Production Period:
1984-1998
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Market Perception:
Generally perceived as a durable and capable off-road vehicle, particularly in markets where it was popular. Lacks modern technology and luxury features compared to contemporary SUVs.
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