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1984 Fourtrax 200 / TRX200 Service Repair Manual (Highly Detailed FSM PDF Preview) Download
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Basic Information Identification Make: Honda Model: TRX200 / Fourtrax 200 Year: 1984 Product Type: Workshop Service and Repair Manual Codes Vehicle Platform Code: TRX200 Generation Model Generation: First Generation Introduction...
Typ: Autos
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Art.-Nr: 70391
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| Basic Information | |
| Identification | |
| Make: | Honda |
| Model: | TRX200 / Fourtrax 200 |
| Year: | 1984 |
| Product Type: | Workshop Service and Repair Manual |
| Codes | |
| Vehicle Platform Code: | TRX200 |
| Generation | |
| Model Generation: | First Generation |
| Introduction | |
| Market Position | |
| Vehicle Segment: | Utility All-Terrain Vehicle (ATV) |
| Competitive Analysis | |
| Historical Context: | The 1984 Honda TRX200 Fourtrax was a foundational model in the early development of the sport utility ATV market, known for its reliability and utility features. |
| Key Features | |
| Manual Advantage: | Provides comprehensive, dealer-level repair information, enabling owners to perform a wide range of maintenance and repair tasks, saving on labor costs. |
| Delivery Method: | Instant download after purchase, eliminating shipping costs and wait times. |
| Manual Details | |
| Coverage Areas | |
| Primary Coverage: | 1984 Honda TRX200 / Fourtrax 200 Utility ATV |
| Secondary Coverage: | Maintenance, Repair, Rebuild, Refurbishment, Restoration |
| Page Count | |
| Total Pages: | 277 |
| Manual Type | |
| Type: | Factory Service Manual (FSM) |
| Language | |
| Language: | English |
| Format | |
| Digital Format: | |
| Manual Coverage | |
| Systems Covered | |
| Engine: | Complete engine teardown, rebuild, maintenance, troubleshooting, including cylinder head, valves, cylinder, piston, clutch, oil pump, recoil starter, alternator, cam chain tensioner. |
| Transmission: | Sub-transmission, main transmission, crankshaft, drive mechanism, primary reduction gear, gearshift operations. |
| Fuel System: | Carburetor operation, adjustment (pilot jet, main jet, slow jet, mixture screw), fuel pump, fuel tank, fuel lines. |
| Electrical System: | Ignition system, battery, charging system, starter system, lights, switches, magneto, stator, rectifier, coil, electrical schematics. |
| Chassis And Suspension: | Front wheel, rear wheel, front brake, rear brake, steering, front fender, rear fender, exhaust pipe, swingarm, forks, struts, linkage, triple trees. |
| Bodywork: | Fenders, panels, plastic components, exhaust system. |
| Procedures Included | |
| Maintenance: | Scheduled maintenance, lubrication, fluid changes (engine oil, coolant, brake fluid), valve clearance adjustments, tire pressure checks. |
| Repair: | Step-by-step repair instructions for all major components, including complete teardown and rebuild procedures. |
| Troubleshooting: | Comprehensive troubleshooting guides for diagnosing and resolving common problems, including sections on 'no spark' and error codes. |
| Technical Data: | Torque specifications, part diagrams, illustrations, specifications for various components. |
| Technical Depth | |
| Depth: | Highly detailed, suitable for professional technicians and advanced DIY mechanics, covering complete rebuilds and diagnostics. |
| Manual Specifications | |
| File Format | |
| Format: | |
| Print Quality | |
| Printability: | Printable without restriction |
| Binding Type | |
| Binding: | Digital (Downloadable PDF) |
| Paper Type | |
| Physical Paper Type: | N/A (Digital) |
| Requirements | |
| Software Requirement: | Adobe PDF Reader |
| Engine Specifications | |
| Primary Engine | |
| Engine Type: | Air-cooled, Four-stroke, Single-cylinder OHC |
| Displacement: | 192 cc (Cubic Centimeters) |
| Bore X Stroke: | 63.0 mm x 62.0 mm |
| Compression Ratio: | 8.8:1 |
| Performance | |
| Horsepower: | Estimated 12-15 HP (Specific figures may vary and are detailed in the manual). |
| Torque: | Detailed torque specifications for all engine components are provided in the manual. |
| Fuel System | |
| Carburetor Model: | Teikei (Specific model number detailed in manual) |
| Fuel Delivery: | Carburetor |
| Recommended Fuel: | Unleaded gasoline (Octane rating specified in manual) |
| Lubrication | |
| Oil Type: | SAE 10W-30 or 20W-40 API SG or SH (Specific recommendations in manual) |
| Oil Capacity: | Approximately 1.7 Liters (check manual for exact capacity). |
| Transmission | |
| Standard | |
| Transmission Type: | 5-speed manual with Automatic Clutch |
| Drive Type: | Shaft Drive |
| Final Drive: | O-ring sealed chain |
| Features | |
| Gear Selection: | Standard sequential shifting, often with a neutral indicator. |
| Fluid Specifications | |
| Transmission Oil Type: | Hypoid gear oil (API GL-4) SAE 80W-90 (Specifics in manual). |
| Dimensions | |
| Exterior | |
| Length: | Approximately 76.8 inches (1950 mm) |
| Width: | Approximately 39.8 inches (1010 mm) |
| Height: | Approximately 42.7 inches (1085 mm) |
| Weights | |
| Dry Weight: | Approximately 342 lbs (155 kg) |
| Fuel Capacity: | Approximately 2.4 US gallons (9.0 Liters) |
| Safety Features | |
| Ratings | |
| Atv Safety Standards: | While specific modern ratings may not apply retrospectively, the manual addresses safe operation and maintenance procedures critical for ATV safety. |
| Active Features | |
| Braking System: | Front: Drum brake; Rear: Drum brake. Details on adjustment and maintenance included. |
| Lighting System: | Headlight, taillight, and brake light; troubleshooting for bulbs and switches is covered. |
| Passive Features | |
| Frame Construction: | Robust steel frame, details on inspection and repair are provided. |
| Technology Features | |
| Infotainment | |
| Infotainment System: | N/A (Basic utility ATV with no advanced infotainment features) |
| Driver Assistance | |
| Driver Assistance Features: | N/A (Basic utility ATV with no electronic driver assistance systems) |
| Connectivity | |
| Connectivity Features: | N/A (Basic utility ATV with no connectivity features) |
| Maintenance | |
| Service Intervals | |
| Engine Oil Change: | Recommended every 1000 km or 6 months, whichever comes first (verify in manual). |
| Air Filter Cleaning: | Frequent cleaning recommended, especially in dusty conditions. Detailed procedure in manual. |
| Valve Clearance Check: | Recommended at specific mileage intervals or annually. Precise intervals and procedures are in the manual. |
| Fluid Specifications | |
| Engine Oil Viscosity: | SAE 10W-30 or 20W-40 |
| Gear Oil Viscosity: | SAE 80W-90 |
| Known Issues | |
| Common Wear Items: | Brake shoes, clutch components, spark plugs, air filters, and suspension bushings are common wear items. The manual provides guidance on inspection and replacement. |
| Carburetor Issues: | Clogged jets or pilot circuits due to stale fuel are common; manual provides cleaning and adjustment procedures. |
| Vehicle History | |
| Brand Heritage | |
| Manufacturer: | Honda Motor Co., Ltd. |
| Model Evolution | |
| Lineage: | The TRX200 Fourtrax was part of Honda's pioneering effort in the ATV market, building upon earlier successes with models like the ATC series. It was designed to offer more utility and stability. |
| Production | |
| Production Years: | Exclusively manufactured in 1984. |
| Manufacturing Location: | Japan (Typical for Honda's early ATVs) |
| Awards & Recognition | |
| Recognitions | |
| Industry Recognition: | While not a recipient of specific awards, the TRX200 was a significant model in establishing Honda's dominance in the early ATV market. |
| Ratings | |
| Consumer Ratings: | Generally well-regarded for its reliability and utility in its era. Detailed diagnostic and repair information is crucial for maintaining its performance. |