🏷️ Basic Information Identification Make: Mitsubishi Model: Montero Year: 1984 Product Name: Mitsubishi Montero 1984 Service Repair Manual 👋 Introduction Market Position Target Audience: Do-it-yourselfers and experienced mechanics alike. Competitive Analysis Value Proposition: Inexpensive way to keep the vehicle working properly, saving hundreds of dollars on mechanic fees. Key Features Content Detail: Detailed substeps, notes, cautions, warnings, numbered instructions, bold figure numbers for easy cross-referencing. Illustration Quality: Detailed illustrations, drawings, and photos; enlarged insets for detailed part examination. 📋 Manual Details Coverage Areas Primary Coverage: Factory Service Repair Workshop Page Count Estimated Pages: Estimated 1000+ (typical for comprehensive FSMs of this era, exact count not provided but implied by scope) Manual Type Type: Service Repair Manual Language Language: English Format File Type: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete coverage including disassembly, assembly, inspection, and overhaul. Cooling System: Radiator, water pump, thermostat, hoses, fan operation and servicing. Starting System: Starter motor, solenoid, battery testing and charging system diagnostics. Ignition System: Distributor, ignition coil, spark plugs, timing, wiring and troubleshooting. Emission Controls: Catalytic converter, EGR system, air injection, and related components. Engine Controls: Basic electronic engine control systems for the era, sensor identification and testing. Transmission: Manual and Automatic transmission overhaul, fluid service, and troubleshooting. Driveline: Transfer case, differentials, drive shafts, CV joints, and axle servicing. Suspension: Independent front suspension, solid rear axle, shocks, springs, control arms, and alignment. Steering: Power steering system, steering gear, tie rods, and linkage. Brakes: Disc and drum brake systems, hydraulic lines, master cylinder, calipers, wheel cylinders, and adjustments. Exhaust System: Exhaust manifolds, pipes, muffler, catalytic converter servicing. Fuel System: Fuel tank, pump, lines, carburetor (or early EFI), fuel filter and servicing. HVAC: Heating, Ventilation, and Air Conditioning system components and servicing. Instrumentation Warning Systems: Dashboard gauges, warning lights, sensors for these systems. Battery Charging System: Alternator, battery, wiring, and charging circuit diagnostics. Audio Systems: Radio, speakers, and related electrical components. Lighting: Headlights, taillights, interior lights, and wiring diagrams. Electrical: Comprehensive wiring diagrams, component locations, and electrical troubleshooting. Body Interior Exterior: Body panel removal/installation, interior trim, seats, glass, and exterior components. Procedures Included Repair Procedures: Step-by-step instructions for all major repair and maintenance tasks. Maintenance: Routine maintenance, tune-ups, fluid changes, filter replacements. Troubleshooting: Diagnosis of common problems, fault finding, and solutions. Disassembly Assembly: Detailed instructions for taking apart and putting back together all vehicle components. Electrical Diagnostics: Combined with detailed wiring diagrams for ease of use in diagnosing electrical issues. Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and transmission rebuilds. Illustrations: Hundreds of photos, detailed exploded pictures, and diagrams. Instructions: Easy-to-read text sections, numbered step-by-step instructions, notes, cautions, and warnings. 📊 Manual Specifications File Format Compatibility: Works under all PC-based Windows operating systems and Mac. Readability: Searchable text within PDF for quick information retrieval. Print Quality Printability: All pages are printable, allowing for hard copies in the workshop. Binding Type Digital Format Advantage: Easier to move and manage than a physical book; print only needed pages. Paper Type Digital Advantage Durability: Digital format won't get dirty or ripped; protect original by printing. ⚙️ Engine Specifications Primary Engine Engine Type Common: Likely 2.6L 4-cylinder (G54B) for many 1984 models, with potential for V6 options in some markets or later introductions. Performance Estimated Horsepower Range: Approximately 105-125 HP depending on specific engine and tuning. Estimated Torque Range: Approximately 135-150 lb-ft depending on specific engine and tuning. Fuel System Carburetor Type: Likely a 2-barrel carburetor (e.g., Aisin, Mikuni) for the 2.6L engine; early EFI possible but less common for initial US models. 🔧 Transmission Standard Manual Transmission: Typically a 4-speed or 5-speed manual transmission. Optional Automatic Transmission: Often a 3-speed or 4-speed automatic transmission was available as an option. Features Transfer Case: Part-time 4WD system with a manually engaged transfer case (2H, 4H, 4L). 📐 Dimensions Exterior Body Styles: Available as a 2-door (short wheelbase) and 4-door (long wheelbase) SUV/off-roader. Weights Curb Weight Range: Approximately 3,500 - 4,000 lbs depending on configuration. 🛡️ Safety Features Passive Features Seat Belts: Standard 3-point seat belts for front occupants, lap belts for rear. Construction: Body-on-frame construction typical for robust off-road capability. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio, possibly with a cassette player. Speaker count typically 2 or 4. Driver Assistance ABS: Anti-lock Braking System (ABS) was not standard or widely available on 1984 models; typically absent. Connectivity Connectivity Features: No modern connectivity features like Bluetooth or USB. 🔧 Maintenance Service Intervals Oil Change Interval: Recommended every 3,000-5,000 miles or 6 months, using appropriate API service category oil. Tune Up Interval: Typically every 30,000 miles, including spark plugs, distributor cap/rotor, and filter replacements. Fluid Specifications Engine Oil Capacity: Approximately 4.5-5.0 quarts (4.3-4.7 liters) with filter for the 2.6L engine. Specific grade: e.g., 10W-30 or 10W-40 depending on climate. Coolant Capacity: Approximately 6.0-7.0 quarts (5.7-6.6 liters)...