The Polaris Indy Trail snowmobile, produced between 1985 and 1995, represents a robust and reliable platform designed for a variety of snow conditions and riding styles. Available in multiple sub-models including the 400, 600, SE, Star, SS, and LongTrack, these snowmobiles offered a balance of performance and utility, making them a popular choice for recreational riders. Their engineering focused on durability and consistent performance, characteristic of Polaris's long-standing reputation in the powersports industry. The Indy Trail line evolved over its production run, incorporating advancements in chassis and drivetrain technology to maintain its appeal and effectiveness in diverse winter environments. This comprehensive workshop service repair manual provides in-depth guidance for the Polaris Indy Trail snowmobiles from 1985 to 1995, covering all engine, trim, and transmission types. It is meticulously designed to assist DIY enthusiasts, owners, and professional mechanics in maintaining and repairing these vehicles. The manual details essential procedures for engine overhaul, transmission service, chassis maintenance, electrical system diagnostics, fuel system adjustments, and brake system upkeep. With step-by-step instructions, troubleshooting guides, and technical specifications, this resource ensures that owners can effectively manage all aspects of their snowmobile's care, from routine maintenance to complex repairs, thereby maximizing performance and longevity. 🏷️ Basic Information Identification Make: Polaris Model: Indy Trail Sub Model: 400, 600, SE, Star, SS, LongTrack Vehicle Type: Snowmobile Codes Product Code: INDYTRAIL400600SESSTARSSLONGTRACK1985-1995 👋 Introduction Market Position Target Audience: DIY enthusiasts, snowmobile owners, mechanics seeking comprehensive repair information for Polaris Indy Trail models from 1985-1995. Competitive Analysis Value Proposition: Offers significant cost savings on repairs compared to dealership or professional shop services. Provides in-depth technical guidance comparable to OEM manuals. Key Features Ease Of Use: Easy-to-follow, step-by-step instructions with accompanying pictures for all repair and service jobs. Accessibility: Downloadable to multiple devices for convenient access in the workshop or on the go. 📋 Manual Details Coverage Areas Covered Years: 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995 Covered Models: Indy Trail 400, Indy Trail 600, Indy Trail SE, Indy Trail Star, Indy Trail SS, Indy Trail LongTrack Covered Variants: All engine, trim, and transmission types Page Count Estimated Page Count: Comprehensive (Exact count not specified, but described as 'Complete' and 'A-Z') Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Engine overhaul, tuning, lubrication, cooling, fuel, exhaust, starting, ignition systems Transmission: Clutch operation, drive clutch, driven clutch, belt replacement, gearcase lubrication, drive chain adjustment Chassis: Frame inspection and repair, suspension systems (front and rear), steering system, skis, track assembly Electrical: Ignition system, lighting, wiring diagrams, battery maintenance, starter system Fuel System: Carburetor adjustment and cleaning, fuel lines, fuel pump, fuel tank service Brakes: Brake system maintenance, hydraulic fluid, caliper service, brake pad replacement Bodywork: Body panel removal and installation, seat service, hood maintenance, graphics and decals Procedures Included Maintenance: Scheduled maintenance, lubrication points, fluid level checks, filter replacements Troubleshooting: Diagnostic procedures, common problems and solutions, symptom-based troubleshooting guides Repair: Step-by-step repair instructions for all major systems Disassembly Assembly: Detailed procedures for component disassembly and reassembly Specifications: Torque specifications, clearances, settings for all adjustable components Technical Depth Depth: Comprehensive: Covers everything from basic adjustments and fluid changes to complete engine and transmission rebuilds. 📊 Manual Specifications File Format Compatibility: All PC & MAC Computers, tablets, smartphones (Requires Adobe Reader) Print Quality Printability: Printable (individual pages, chapters, or entire manual) Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper Type: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Family: Rotary Valve 2-Stroke (Specific engine codes vary by year and model, typically Fuji-built engines) Typical Displacement 400: Approx. 398cc to 400cc Typical Displacement 600: Approx. 580cc to 600cc Performance Horsepower Range: Varies significantly by specific engine and year, typically ranging from 40-70 HP for 400cc and 60-90 HP for 600cc models. Fuel System Carburetion: Dual Mikuni carburetors common (e.g., VM30/32/34 series), specific sizes vary by engine and year. Manual covers adjustment and rebuilding. Cooling System Cooling Type: Fan-cooled (Forced Air) Ignition System Ignition Type: CDI (Capacitor Discharge Ignition) Lubrication Oil Delivery: Autolube (Premix injection system) or separate oil tank. Manual covers inspection and servicing. 🔧 Transmission Standard Type: CVT (Continuously Variable Transmission) with Polaris Variable Ratio Drive (PVT) system. Optional Optional Transmissions: N/A for these models; CVT was standard. Features Clutch Service: Detailed procedures for drive clutch (e.g., P85/P90 series) and driven clutch (e.g., P-82/P-85 series) inspection, service, weight/spring changes, and belt replacement. Gearcase Gearcase Oil: Manual provides specifications for gearcase oil type and capacity, along with lubrication intervals and drain/fill procedures. 📐 Dimensions Exterior Chassis Type: Phazer chassis (early models) evolving to Polaris-specific chassis designs through the years. Track Length Longtrack: LongTrack models typically feature extended track lengths (e.g., 133.5 inches or longer) for improved flotation and traction. Weights Dry Weight: Varies by model and...