🏷️ Basic Information Identification Make: Alfa Romeo Model: Milano Model Aliases: 33 Production Years: 1984-1994 (Milano/33) Covered Years: 1985, 1986, 1987, 1988, 1989 Codes Chassis Codes: 905 Series (Type 905) 👋 Introduction Market Position Segment: Compact/Subcompact Sedan and Hatchback Market Appeal: Known for sporty handling, distinctive Italian styling, and a passionate following among enthusiasts. Competitive Analysis Key Competitors: Volkswagen Golf, Ford Escort, Opel Kadett/Vauxhall Astra, Fiat Ritmo/Strada, Renault 9/11 Key Features Design Philosophy: Front-wheel drive chassis developed from the Fiat Panda, with a focus on practicality and driving dynamics. Unique Selling Points: Alfa Romeo's signature handling characteristics, unique boxer engine (early models) or boxer-derived boxer engines, and distinctive styling 📋 Manual Details Coverage Areas Manual Type: Workshop Service Manual (WSM) / Repair Manual Coverage Scope: Comprehensive: Routine maintenance, diagnostics, repair, overhaul, wiring diagrams, specifications Page Count Estimated Page Count: Varies by specific publication, but described as 'in-depth' and 'full professional quality'. Likely several hundred pages. Language Language: English Format File Format: PDF Delivery Method: Instant Download Printability: Full Printable Software Requirements: Adobe PDF Reader Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Engine: Engine overhaul, diagnosis, tuning, fuel injection systems (Bosch L-Jetronic/Motronic), ignition systems, cooling system, lubrication system, exhaust system Transmission: Manual transmission overhaul, clutch, gearbox diagnostics, fluid specifications Drivetrain: Front-wheel drive system, CV joints, driveshafts Suspension: Front suspension (MacPherson struts), rear suspension (trailing arms, Watt's linkage), shock absorbers, springs, wheel alignment specifications Steering: Steering gear, power steering system (if equipped), steering column, tie rod ends Brakes: Front disc brakes, rear drum brakes (common), hydraulic system, brake fluid specifications, bleeding procedures, parking brake Electrical: Comprehensive wiring diagrams, battery, alternator, starter motor, lighting system, ignition switch, fuse box layout, instrument panel, diagnostic procedures Bodywork: Body panel removal and installation, door mechanisms, window regulators, seat adjustments, interior trim, body sealant and rust prevention HVAC: Heating and ventilation system, blower motor, ducting Fuel System: Fuel tank, fuel pump, fuel lines, fuel filter replacement Procedures Included Diagnostic Procedures: Troubleshooting guides, symptom-based diagnostics, electrical fault finding Repair Procedures: Step-by-step repair instructions for all major mechanical and electrical components Maintenance Procedures: Routine maintenance tasks, fluid changes, filter replacements, spark plug replacement, belt inspection/replacement Overhaul Procedures: Detailed instructions for engine, transmission, and other major component overhauls Wiring Diagrams: Complete and detailed wiring diagrams for all electrical systems Technical Depth Depth: Full workshop level, suitable for professional mechanics and knowledgeable DIY enthusiasts. Covers detailed disassembly, reassembly, and calibration. 📊 Manual Specifications File Format File Type: PDF Print Quality Print Capability: High-resolution, suitable for professional printing or clear on-screen viewing Binding Type Binding Format For Print: N/A (Digital Download - Printable) - Assumes user will print and bind as needed. Paper Type Recommended Paper For Print: N/A (Digital Download - Printable) - User's discretion for print material. ⚙️ Engine Specifications Primary Engine Engine Type: Flat-four (Boxer) Displacement: Commonly 1.3L (1351 cc), 1.5L (1490 cc), and 1.7L (1712 cc) Bore X Stroke: Varies by engine size (e.g., 1.7L: 84 mm x 78 mm) Compression Ratio: Typically 9.0:1 to 10.0:1 Horsepower: Ranges from approx. 70-105 hp (depending on engine and tuning) Torque: Varies by engine size, approx. 110-140 Nm Fuel System Fuel Delivery: Carburetor (e.g., Weber/Dell'Orto) or Bosch L-Jetronic / Motronic Fuel Injection Fuel Type: Unleaded gasoline (Octane rating dependent on local market standards, typically 95 RON) Performance 0-60 Mph: Approx. 10-12 seconds (depending on engine) 🔧 Transmission Standard Transmission Type: 5-speed manual Optional Transmission Type: 3-speed automatic (less common) Features Clutch Type: Dry single plate, hydraulically actuated Gear Ratios: Specific ratios available in the manual. 📐 Dimensions Exterior Body Styles: 3-door hatchback, 5-door hatchback, 4-door sedan (Milano variant) Wheelbase: Approx. 2450 mm Length: Approx. 3980 mm (hatchback), 4150 mm (sedan) Width: Approx. 1630 mm Height: Approx. 1420 mm Weights Curb Weight: Approx. 980-1100 kg (depending on body style and engine) 🛡️ Safety Features Ratings Crash Test Results: Limited formal crash test data available from this era; generally considered to meet contemporary European standards. Active Features Braking System: Front ventilated discs, rear drums; no ABS typically fitted on these models. Passive Features Seatbelts: Standard front seatbelts, optional rear seatbelts Body Structure: Reinforced passenger cell with crumple zones. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player (optional) from the era. Driver Assistance ABS: Typically not equipped. Connectivity Connectivity Features: None in the modern sense; basic vehicle operation. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000-7,500 km or 6-12 months (refer to manual for specific grade) Spark Plug Replacement: Every 20,000-30,000 km Timing Belt Replacement: Not applicable to boxer engines which use a timing chain. Fluid Specifications Engine Oil Grade: API SG or SH, SAE 10W-40 or 15W-50 (check manual for precise recommendation) Coolant Type: Ethylene glycol based coolant, mixed 50/50 with distilled water Brake Fluid Type: DOT 3 or DOT 4 hydraulic fluid...