BMW 3 Series E30 (316 316i 318i 318is 320i 320is 324 324d 324td) 1985-1990 Service Repair Manual (Original Fsm perfect For Diy)
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🏷️ Basic Information Identification Make: BMW Model: 3 Series Generation Generation Name: E30 Codes Chassis Code: E30 Engine Codes Covered: M10, M20, M40, M42, M21 👋 Introduction Market Position Target Audience: Enthusiast owners, DIY mechanics, and independent repair shops specializing in classic BMWs. Value Proposition: Provides access to authentic, factory-level repair information, enabling accurate and efficient maintenance and repair of the E30 3 Series. Competitive Analysis Comparison To Aftermarket: Offers superior accuracy, detail, and completeness compared to many aftermarket manuals, reflecting BMW's specific engineering and procedures. Key Features Authenticity: Original Factory Service Manual (FSM) ensuring manufacturer-specific procedures and specifications. Comprehensiveness: Covers a wide range of models and years within the E30 generation, including various engine options. Usability: Designed for ease of use with clear text, detailed diagrams, and logical organization. 📋 Manual Details Coverage Areas Models Covered: 316, 316i, 318i, 318is, 320i, 320is, 324, 324d, 324td Model Years Covered: 1985, 1986, 1987, 1988, 1989, 1990 Page Count Estimated Page Count: Extensive (Likely 500+ pages, typical for original factory manuals of this era) Manual Type Type: Factory Service Manual (FSM) / Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul procedures, component testing, assembly, timing belt/chain replacement, piston rings, bearings, cylinder head service. Engine Management And Fuel: Fuel injection systems (Bosch L-Jetronic, Motronic), carburetion (on some early models), ignition systems, diagnostics, sensor testing, ECU troubleshooting. Transmission: Manual and automatic transmission overhaul, clutch replacement, gearbox diagnostics, fluid specifications. Drivetrain: Axles, driveshafts, differential service, wheel bearings, CV joints. Suspension: Front and rear suspension component replacement (struts, shocks, control arms, bushings), alignment specifications, spring replacement. Steering: Power steering system service, steering rack overhaul, tie rod ends, steering column. Brakes: Disc brake service (pads, rotors, calipers), drum brake service (where applicable), hydraulic system (master cylinder, brake lines, bleeding), ABS diagnostics (if equipped). Electrical System: Complete wiring diagrams, starter motor, alternator, battery service, lighting systems, fuses, relays, switch testing, power windows, central locking. Body And Chassis: Body panel removal/installation, interior trim, glass replacement, door mechanisms, hinge adjustment, rust repair guidance. Heating And Air Conditioning: HVAC system diagnosis, component replacement (compressor, evaporator, heater core), refrigerant service (pre-R134a). Exhaust System: Exhaust component replacement, catalytic converter information (if applicable). Procedures Included Maintenance: Scheduled maintenance tasks, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, spark plug service. Troubleshooting: Diagnostic procedures for common faults, symptom-based troubleshooting guides, electrical system diagnosis. Repair: Step-by-step repair instructions for all major mechanical and electrical components. Diagnostics: OBD-I diagnostic codes and procedures, component testing with multimeter and specialized tools. Technical Depth Depth: Comprehensive (suitable for DIY mechanics and professional technicians alike, covering everything from routine maintenance to full engine and transmission rebuilds). 📊 Manual Specifications File Format File Type: PDF Searchable: Yes (typically) Printable: Yes Print Quality Quality Description: High-resolution scans of original factory documentation, ensuring clarity of text and diagrams. Binding Type Binding: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Families: M10 (4-cylinder), M20 (6-cylinder), M40 (4-cylinder), M42 (4-cylinder DOHC), M21 (Diesel 6-cylinder). Performance 316/316I Power: Approx. 75-98 hp (depending on market and specific engine variant). 318I/318Is Power: Approx. 98-115 hp (318is typically features DOHC M42). 320I/320Is Power: Approx. 125-129 hp (320is often features the M20B20). Note: 320is was a special homologation model with M20B20 and performance enhancements. 324D Power: Approx. 86 hp (Naturally Aspirated Diesel). 324Td Power: Approx. 115 hp (Turbocharged Diesel). Fuel System Fuel Delivery Gasoline: Bosch L-Jetronic or Motronic fuel injection; Carburetor on some early 316 models. Fuel Type: Unleaded gasoline (91+ RON recommended), Diesel fuel for diesel variants. Engine Displacements Liters M10: 1.6L, 1.8L M20: 2.0L, 2.3L (though 2.3L not specified in product title, it's common E30), 2.5L (later models, not specified but relevant). M40: 1.6L M42: 1.8L (DOHC) M21: 2.4L Diesel 🔧 Transmission Standard Manual Gearboxes: Getrag 240 (4-speed or 5-speed) for smaller engines, Getrag 260 (5-speed) for larger engines. Optional Automatic Gearboxes: ZF 4HP22 (4-speed automatic). Features Clutch Type: Single dry plate, hydraulically actuated (for manual transmissions). Fluid Specifications Manual Transmission Fluid Spec: API GL-4, SAE 75W-90 or 80W-90 (consult manual for exact spec based on year/model). Automatic Transmission Fluid Spec: Dexron II or equivalent. 📐 Dimensions Exterior Body Styles: 2-door sedan, 4-door sedan, convertible, station wagon (Touring - although less common for this specific manual coverage). Wheelbase Mm: Approximately 2570 mm (varies slightly by body style). Weights Curb Weight Kg: Approximately 1100-1350 kg (depending on engine and body style). 🛡️ Safety Features Ratings Crash Test Era: E30 generation pre-dates standardized NCAP testing as we know it today, but was designed to robust German safety standards of the era. Active Features ABS: Optional on most models, standard on some later performance variants (e.g., 320is, M3). Passive Features Seatbelts: Three-point seatbelts standard front and rear. Body Structure: Reinforced safety cage,...
Fuel injection systems (Bosch L-Jetronic, Motronic), carburetion (on some early models), ignition systems, diagnostics, sensor testing, ECU troubleshooting.
Diagnostic procedures for common faults, symptom-based troubleshooting guides, electrical system diagnosis.
Repair:
Step-by-step repair instructions for all major mechanical and electrical components.
Diagnostics:
OBD-I diagnostic codes and procedures, component testing with multimeter and specialized tools.
Technical Depth
Depth:
Comprehensive (suitable for DIY mechanics and professional technicians alike, covering everything from routine maintenance to full engine and transmission rebuilds).
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Yes (typically)
Printable:
Yes
Print Quality
Quality Description:
High-resolution scans of original factory documentation, ensuring clarity of text and diagrams.
Approx. 75-98 hp (depending on market and specific engine variant).
318I/318Is Power:
Approx. 98-115 hp (318is typically features DOHC M42).
320I/320Is Power:
Approx. 125-129 hp (320is often features the M20B20). Note: 320is was a special homologation model with M20B20 and performance enhancements.
324D Power:
Approx. 86 hp (Naturally Aspirated Diesel).
324Td Power:
Approx. 115 hp (Turbocharged Diesel).
Fuel System
Fuel Delivery Gasoline:
Bosch L-Jetronic or Motronic fuel injection; Carburetor on some early 316 models.
Fuel Type:
Unleaded gasoline (91+ RON recommended), Diesel fuel for diesel variants.
Engine Displacements Liters
M10:
1.6L, 1.8L
M20:
2.0L, 2.3L (though 2.3L not specified in product title, it's common E30), 2.5L (later models, not specified but relevant).
M40:
1.6L
M42:
1.8L (DOHC)
M21:
2.4L Diesel
🔧 Transmission
Standard
Manual Gearboxes:
Getrag 240 (4-speed or 5-speed) for smaller engines, Getrag 260 (5-speed) for larger engines.
Optional
Automatic Gearboxes:
ZF 4HP22 (4-speed automatic).
Features
Clutch Type:
Single dry plate, hydraulically actuated (for manual transmissions).
Fluid Specifications
Manual Transmission Fluid Spec:
API GL-4, SAE 75W-90 or 80W-90 (consult manual for exact spec based on year/model).
Automatic Transmission Fluid Spec:
Dexron II or equivalent.
📐 Dimensions
Exterior
Body Styles:
2-door sedan, 4-door sedan, convertible, station wagon (Touring - although less common for this specific manual coverage).
Wheelbase Mm:
Approximately 2570 mm (varies slightly by body style).
Weights
Curb Weight Kg:
Approximately 1100-1350 kg (depending on engine and body style).
🛡️ Safety Features
Ratings
Crash Test Era:
E30 generation pre-dates standardized NCAP testing as we know it today, but was designed to robust German safety standards of the era.
Active Features
ABS:
Optional on most models, standard on some later performance variants (e.g., 320is, M3).
Passive Features
Seatbelts:
Three-point seatbelts standard front and rear.
Body Structure:
Reinforced safety cage, crumple zones front and rear.
Headrests:
Front and rear headrests.
💡 Technology Features
Infotainment
Radio:
Factory-installed AM/FM radio, often with cassette player. Aftermarket upgrades are common.
Speakers:
Typically 4-6 speakers depending on trim level.
Driver Assistance
ABS:
Optional ABS system available on most models, improving braking stability.
Connectivity
Early Car Tech:
Limited by era. Focus on mechanical and electrical reliability rather than electronic connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval Km Miles:
Typically every 10,000-15,000 km (6,000-9,000 miles) or annually. Consult the manual for exact mileage/time based on driving conditions.
Spark Plug Replacement Km Miles:
Variable based on plug type (e.g., copper vs. platinum), often around 40,000-60,000 km (25,000-37,000 miles) for standard plugs.
Timing Belt Replacement Km Miles:
For M40 and M42 engines: Generally around 80,000-100,000 km (50,000-60,000 miles) or 5-7 years. M10/M20 engines use timing chains, requiring less frequent specific replacement but still periodic inspection.
Fluid Specifications
Engine Oil Capacity Liters:
Approximately 4.0-5.5 liters (depending on engine variant, consult manual).
Engine Oil Type:
SAE 10W-40 or 15W-40 for gasoline engines, often API SG or higher. Diesel engines may require specific diesel engine oils. Consult manual for exact BMW approved specifications (e.g., BMW Longlife-xx).
Coolant Type:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. BMW's own coolant or equivalent meeting their specifications is recommended.
Head gasket failures (especially on higher mileage M20 engines), worn oil pump chains (M20), fuel injector issues (Bosch systems).
Common Failures Body:
Rust in common areas: wheel arches, rocker panels, sunroof drains, jacking points.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
BMW's established reputation for sporty handling, driver engagement, and robust engineering.
Model Evolution
E30 Launch:
Launched in 1982 as a successor to the E21, the E30 marked a significant evolution in BMW's compact executive car line.
E30 Significance:
Highly influential model, often credited with cementing BMW's reputation for performance sedans. Also introduced the M3 variant and the first diesel 3 Series.
Production
Production Period:
1982-1994 (coupes and convertibles lasted longer).
Manufacturing Locations:
Primarily Germany (Munich, Dingolfing), with some production also in South Africa and other international locations.
🏆 Awards & Recognition
Recognitions
General Reputation:
Widely regarded as one of the best driver's cars of its era. The E30 M3 is a motorsport icon and collectible classic.
Performance Acclaim:
Consistently praised for its balanced chassis, responsive steering, and engaging driving dynamics.
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