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Ford Taurus Complete Workshop Service Repair Manual 1986 1987 1988 1989 1990 1991

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The Ford Taurus, a groundbreaking vehicle introduced in 1986, redefined the mid-size sedan and station wagon segments in the American automotive market. Renowned for its aerodynamic styling and front-wheel-drive platform, the Taurus offered a spacious and comfortable interior, setting new standards for practicality and ride quality. Its innovative design and impressive sales success, including multiple Car and Driver 10Best awards and Motor Trend Car of the Year for 1986, solidified its position as a dominant force and a benchmark for competitors throughout its initial production years, covering 1986 through 1991. This comprehensive workshop service and repair manual provides extensive information for owners and technicians alike. It details all essential maintenance procedures, from routine oil changes and fluid checks to spark plug replacements and coolant services, alongside critical troubleshooting guides for diagnosing and resolving common issues. The manual covers every major system, including engine mechanicals, fuel and ignition systems, drivetrain, suspension, steering, brakes, and the electrical system, complete with detailed wiring diagrams and technical specifications. Its thorough approach ensures that maintaining and repairing the Ford Taurus from 1986 to 1991 can be performed with accuracy and confidence. 🏷️ Basic Information Identification Make: Ford Model: Taurus Generation: First Generation Body Style: Sedan (4-door), Station Wagon (5-door) Production Years Covered By Manual: 1986, 1987, 1988, 1989, 1990, 1991 👋 Introduction Market Position Segment: Mid-size sedan and station wagon Target Audience: Families, professionals, fleet buyers Competitive Analysis Key Competitors Era: Chevrolet Lumina, Buick LeSabre, Chrysler New Yorker, Oldsmobile Cutlass Ciera Key Features Design Innovation: Aerodynamic styling, front-wheel drive (transaxle), spacious interior ('Cab-Forward' design influence) Practicality: Comfortable ride, practical wagon variant, good fuel economy for its class Sales Success: Hugely successful, revitalized Ford's passenger car lineup, best-selling American car for several years 📋 Manual Details Coverage Areas Manual Type: Complete Workshop Service and Repair Manual Language: English Format: Downloadable PDF Page Count: Comprehensive (typically over 2000 pages for this era of workshop manual) Scope: Covers all systems, maintenance, troubleshooting, and repair procedures 📖 Manual Coverage Systems Covered Engine Mechanical: Engine removal/installation, cylinder head, valve train, pistons, connecting rods, crankshaft, lubrication system, cooling system, timing belts/chains Engine Performance: Fuel system (injection, carburetion for early models), ignition system, emission control systems, engine diagnostics Transmission Manual: Manual transmission (MTX) overhaul, clutch system, shift linkage Transmission Automatic: Automatic transaxle (AXOD, AX4S, AX4N for later models) overhaul, torque converter, valve body, hydraulic system, electronic controls Drivetrain: Front-wheel drive axle shafts, CV joints, differential service Suspension: Front and rear suspension components, struts, springs, control arms, bushings, wheel bearings Steering: Power steering system, steering rack/gearbox, steering column, tie rods Brakes: Front and rear disc brakes, drum brakes (rear), hydraulic system, ABS (if equipped), parking brake Electrical System: Battery, charging system (alternator), starting system (starter), lighting, fuses, relays, wiring diagrams Body And Chassis: Body panels, doors, hood, trunk, glass, interior trim, frame/unibody structure HVAC: Heating, ventilation, and air conditioning system components, refrigerant service Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and changes, tune-ups, belt and hose inspection/replacement Troubleshooting: Diagnostic procedures, symptom-based troubleshooting, error code interpretation (OBD-I) Repair: Component removal, installation, adjustment, and rebuilding for all major systems Diagnostics: Detailed diagnostic trees, testing procedures for sensors and actuators, ignition timing adjustment Specifications: Torque specifications, alignment data, electrical values, fluid capacities and types Technical Depth Depth: Comprehensive (covers everything from basic fluid changes to complete engine and transmission overhauls) Diagnostic Tools: Information on using specific diagnostic tools and equipment for the era (e.g., timing lights, multimeters, basic scan tools for OBD-I) Wiring Diagrams: Detailed electrical schematics for all vehicle systems 📊 Manual Specifications File Format File Type: PDF Searchability: Fully searchable text content Print Quality: High-resolution scans, suitable for printing Accessibility: Instant download Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code 1986-1989: 4-cylinder Vulcan 2.3L (140 cu in) MPI - 86 hp @ 4600 rpm, 120 lb-ft @ 2800 rpm Engine Code 1986-1990: V6 Essex 2.5L (153 cu in) Multi-Port Fuel Injection (MPFI) - 100 hp @ 4600 rpm, 133 lb-ft @ 2800 rpm (for early models, replaced by 3.0L) Engine Code 1986-1995: V6 Vulcan 3.0L (182 cu in) MPI - 140 hp @ 4800 rpm, 170 lb-ft @ 3000 rpm (common engine) Engine Code 1988-1995: V6 SHO (Super High Output) 3.0L Yamaha V6 - 220 hp @ 6000 rpm, 200 lb-ft @ 5000 rpm (later increased to 3.2L) Performance Horsepower Range: 86 hp to 220 hp Torque Range: 120 lb-ft to 200 lb-ft Fuel System Injection Type: Multi-Port Fuel Injection (MPI) standard across most engines; Throttle Body Injection (TBI) on some early 4-cylinders Fuel Type: Unleaded Gasoline (87 octane recommended for Vulcan, higher for SHO) 🔧 Transmission Standard Transmission Type Standard: 4-speed Automatic Transaxle (AXOD, AX4S, AX4N for later models) Optional Transmission Type Optional: 5-speed Manual Transaxle (MTX) Features Drive Layout:...
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Ford Taurus Complete Workshop Service Repair Manual 1986 1987 1988 1989 1990 1991Ford Taurus Complete Workshop Service Repair Manual 1986 1987 1988 1989 1990 1991Ford Taurus Complete Workshop Service Repair Manual 1986 1987 1988 1989 1990 1991Ford Taurus Complete Workshop Service Repair Manual 1986 1987 1988 1989 1990 1991
The Ford Taurus, a groundbreaking vehicle introduced in 1986, redefined the mid-size sedan and station wagon segments in the American automotive market. Renowned for its aerodynamic styling and front-wheel-drive platform, the Taurus offered a spacious and comfortable interior, setting new standards for practicality and ride quality. Its innovative design and impressive sales success, including multiple Car and Driver 10Best awards and Motor Trend Car of the Year for 1986, solidified its position as a dominant force and a benchmark for competitors throughout its initial production years, covering 1986 through 1991. This comprehensive workshop service and repair manual provides extensive information for owners and technicians alike. It details all essential maintenance procedures, from routine oil changes and fluid checks to spark plug replacements and coolant services, alongside critical troubleshooting guides for diagnosing and resolving common issues. The manual covers every major system, including engine mechanicals, fuel and ignition systems, drivetrain, suspension, steering, brakes, and the electrical system, complete with detailed wiring diagrams and technical specifications. Its thorough approach ensures that maintaining and repairing the Ford Taurus from 1986 to 1991 can be performed with accuracy and confidence.
🏷️ Basic Information
Identification
Make:
Ford
Model:
Taurus
Generation:
First Generation
Body Style:
Sedan (4-door), Station Wagon (5-door)
Production Years Covered By Manual:
1986, 1987, 1988, 1989, 1990, 1991
👋 Introduction
Market Position
Segment:
Mid-size sedan and station wagon
Target Audience:
Families, professionals, fleet buyers
Competitive Analysis
Key Competitors Era:
Chevrolet Lumina, Buick LeSabre, Chrysler New Yorker, Oldsmobile Cutlass Ciera
Key Features
Design Innovation:
Aerodynamic styling, front-wheel drive (transaxle), spacious interior ('Cab-Forward' design influence)
Practicality:
Comfortable ride, practical wagon variant, good fuel economy for its class
Sales Success:
Hugely successful, revitalized Ford's passenger car lineup, best-selling American car for several years
📋 Manual Details
Coverage Areas
Manual Type:
Complete Workshop Service and Repair Manual
Language:
English
Format:
Downloadable PDF
Page Count:
Comprehensive (typically over 2000 pages for this era of workshop manual)
Scope:
Covers all systems, maintenance, troubleshooting, and repair procedures
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine removal/installation, cylinder head, valve train, pistons, connecting rods, crankshaft, lubrication system, cooling system, timing belts/chains
Engine Performance:
Fuel system (injection, carburetion for early models), ignition system, emission control systems, engine diagnostics
Transmission Manual:
Manual transmission (MTX) overhaul, clutch system, shift linkage
Transmission Automatic:
Automatic transaxle (AXOD, AX4S, AX4N for later models) overhaul, torque converter, valve body, hydraulic system, electronic controls
Drivetrain:
Front-wheel drive axle shafts, CV joints, differential service
Suspension:
Front and rear suspension components, struts, springs, control arms, bushings, wheel bearings
Steering:
Power steering system, steering rack/gearbox, steering column, tie rods
Brakes:
Front and rear disc brakes, drum brakes (rear), hydraulic system, ABS (if equipped), parking brake
Electrical System:
Battery, charging system (alternator), starting system (starter), lighting, fuses, relays, wiring diagrams
Body And Chassis:
Body panels, doors, hood, trunk, glass, interior trim, frame/unibody structure
HVAC:
Heating, ventilation, and air conditioning system components, refrigerant service
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and changes, tune-ups, belt and hose inspection/replacement
Troubleshooting:
Diagnostic procedures, symptom-based troubleshooting, error code interpretation (OBD-I)
Repair:
Component removal, installation, adjustment, and rebuilding for all major systems
Diagnostics:
Detailed diagnostic trees, testing procedures for sensors and actuators, ignition timing adjustment
Specifications:
Torque specifications, alignment data, electrical values, fluid capacities and types
Technical Depth
Depth:
Comprehensive (covers everything from basic fluid changes to complete engine and transmission overhauls)
Diagnostic Tools:
Information on using specific diagnostic tools and equipment for the era (e.g., timing lights, multimeters, basic scan tools for OBD-I)
Wiring Diagrams:
Detailed electrical schematics for all vehicle systems
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully searchable text content
Print Quality:
High-resolution scans, suitable for printing
Accessibility:
Instant download
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code 1986-1989:
4-cylinder Vulcan 2.3L (140 cu in) MPI - 86 hp @ 4600 rpm, 120 lb-ft @ 2800 rpm
Engine Code 1986-1990:
V6 Essex 2.5L (153 cu in) Multi-Port Fuel Injection (MPFI) - 100 hp @ 4600 rpm, 133 lb-ft @ 2800 rpm (for early models, replaced by 3.0L)
Engine Code 1986-1995:
V6 Vulcan 3.0L (182 cu in) MPI - 140 hp @ 4800 rpm, 170 lb-ft @ 3000 rpm (common engine)
Engine Code 1988-1995:
V6 SHO (Super High Output) 3.0L Yamaha V6 - 220 hp @ 6000 rpm, 200 lb-ft @ 5000 rpm (later increased to 3.2L)
Performance
Horsepower Range:
86 hp to 220 hp
Torque Range:
120 lb-ft to 200 lb-ft
Fuel System
Injection Type:
Multi-Port Fuel Injection (MPI) standard across most engines; Throttle Body Injection (TBI) on some early 4-cylinders
Fuel Type:
Unleaded Gasoline (87 octane recommended for Vulcan, higher for SHO)
🔧 Transmission
Standard
Transmission Type Standard:
4-speed Automatic Transaxle (AXOD, AX4S, AX4N for later models)
Optional
Transmission Type Optional:
5-speed Manual Transaxle (MTX)
Features
Drive Layout:
Front-Wheel Drive (FWD)
Automatic Features:
Electronic Controls (ECT) on later models for shift quality and efficiency
📐 Dimensions
Exterior
Wheelbase:
104.2 inches
Length Sedan:
189.6 inches
Width:
70.2 inches
Height Sedan:
53.7 inches
Interior
Passenger Volume:
Approx. 102 cu ft
Cargo
Trunk Volume:
Approx. 16.0 cu ft
Weights
Curb Weight Range:
Approx. 3000 - 3400 lbs (depending on engine and body style)
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver:
Good (for 1987 Sedan model, as tested by IIHS)
Active Features
ABS:
Optional Anti-lock Braking System (ABS) available on many models
Traction Control:
Not commonly available in this generation, limited to some later model SHO variants or aftermarket
Passive Features
Airbags:
Driver side airbag became standard equipment in later years of this generation (e.g., 1990+), optional earlier
Seatbelts:
3-point front and rear seatbelts
💡 Technology Features
Infotainment
Audio System:
AM/FM radio with cassette player, optional CD player on higher trims or later models
Display:
Analog gauges, analog climate controls, basic digital displays for odometer and trip computer on some models
Driver Assistance
Cruise Control:
Standard on most trims
Power Accessories:
Power windows, power door locks, power mirrors available or standard depending on trim
Connectivity
Phone Integration:
None (pre-Bluetooth era)
Diagnostic Interface:
OBD-I (On-Board Diagnostics, first generation)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 - 5,000 miles or 6 months, depending on driving conditions and oil type
Engine Coolant Change:
Every 30,000 miles or 2 years
Transmission Fluid Change Auto:
Every 30,000 - 50,000 miles
Transmission Fluid Change Manual:
Every 50,000 - 75,000 miles
Spark Plug Replacement:
Every 30,000 - 100,000 miles depending on plug type (conventional vs. platinum/iridium)
Fluid Specifications
Engine Oil Type:
API SG/SH or newer, SAE 5W-30 recommended for most engines (check manual for specifics)
Engine Oil Capacity:
4.5 - 5.0 quarts (4.3 - 4.7 liters) depending on engine
Automatic Transmission Fluid:
Mercon V or equivalent (Ford specification)
Power Steering Fluid:
Ford power steering fluid or Mercon ATF
Coolant Type:
Ethylene glycol-based antifreeze, 50/50 mix with distilled water
Known Issues
Common Problem 1:
Head gasket leaks on Vulcan 3.0L V6 engines (especially earlier versions)
Common Problem 2:
Transmission solenoid issues or electronic control module failures on automatic transaxles (AXOD/AX4S)
Common Problem 3:
Corrosion in cooling system leading to leaks or overheating
Common Problem 4:
Interior electrical gremlins (window motors, door locks, interior lights)
Common Problem 5:
CV joint wear and boot tears on front axles
📚 Vehicle History
Brand Heritage
Ford Legacy:
Ford's reputation as a mass-market manufacturer known for practical and affordable vehicles
Model Evolution
Introduction Year:
1986
Design Inspiration:
Ford Sierra (Europe) influenced some styling cues, but Taurus was a clean-sheet American design
Redesign Points:
Minor facelift in 1988, more significant redesign for the second generation in 1992
Production
Manufacturing Locations:
Chicago, Illinois, USA; Kansas City, Missouri, USA
Sales Performance:
Record-breaking sales, often outselling all competitors in its class
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Named to Car and Driver's 10Best list for multiple years (1986-1992)
Motor Trend Car Of The Year:
Motor Trend Car of the Year for 1986
Industry Impact:
Widely credited with revitalizing Ford's passenger car line and influencing American automotive design trends
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