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Chrysler Conquest 1986-1989 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Conquest Model Years Covered: 1986, 1987, 1988, 1989 Codes Internal Platform Code: G54B (related to Mitsubishi Galant Lambda/Cordia platform) 👋 Introduction Market Position Target Audience: Owners with basic mechanical skills, independent auto service professionals, and those seeking to gain knowledge about their vehicle's maintenance and repair. Competitive Analysis Value Proposition: Provides dealership-level repair and maintenance information, enabling cost savings on services and empowering owners with knowledge. Key Features Manual Content: Step-by-step instructions, diagrams, illustrations, wiring schematics, and detailed specifications. Accuracy: Vehicle-specific information, not generic content, ensuring precision for repairs. 📋 Manual Details Coverage Areas Manual Type: Service Repair Workshop Manual Language: English Format: PDF Page Count Estimated Page Count: Extensive (typical for full workshop manuals, often 1000+ pages) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, disassembly, assembly, specifications, and troubleshooting. Engine Electrical: Ignition system, starting system, charging system, sensors, actuators, wiring schematics. Emission Control: Catalytic converter, EGR system, PCV system, evaporative emission control, diagnostic procedures. Fuel System: Fuel pump, fuel injectors, fuel pressure regulator, fuel tank, fuel lines, electronic fuel injection (EFI) operation and diagnostics. Clutch System: Clutch disc, pressure plate, release bearing, hydraulic system (master and slave cylinders), adjustments, and replacement. Manual Transaxle: Gearbox disassembly, assembly, lubrication, shift mechanism, and troubleshooting. Automatic Transaxle: Operation, hydraulic control, torque converter, valve body, solenoids, overhaul procedures, and diagnostics. Driveshaft Axle: Front and rear driveshafts, CV joints, axles, bearings, and universal joints. Suspension: Front suspension (MacPherson struts, control arms, ball joints), rear suspension (independent or semi-independent), shock absorbers, springs, bushings, alignment specifications. Steering: Power steering system (pump, rack and pinion or steering box), steering column, tie rods, and wheel alignment. Restraint System: Seat belts (manual and automatic), mounting points, and related components. (Airbags were not common in this era, but seat belt checks are standard). Brake System: Front and rear brake types (disc/drum), hydraulic system (master cylinder, brake lines, calipers, wheel cylinders), parking brake, ABS (if equipped), bleeding procedures, and component replacement. Body Interior Exterior: Panel removal and installation, door mechanisms, glass, trim, seats, dashboard, weatherstripping. Body Electrical: Lighting, power windows, power locks, wipers, horn, fuses, relays, and wiring diagrams for all body accessories. HVAC: Air conditioning system (refrigerant, compressor, condenser, evaporator), heating system (heater core, blower motor), ventilation, and controls. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plugs, belts, hoses, fluid checks and changes. Troubleshooting: Systematic diagnostic flowcharts and common problem identification. Repair Overhaul: Step-by-step instructions for complete component disassembly, repair, and reassembly. Diagnostics: Detailed instructions for diagnosing electrical and mechanical issues using specifications and test procedures. Wiring Schematics: Comprehensive electrical wiring diagrams for all vehicle systems. Technical Depth Depth Of Coverage: Comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds. Suitable for professional mechanics and advanced DIY enthusiasts. 📊 Manual Specifications File Format Compatibility: Compatible with all versions of Windows and Mac operating systems. Software Requirements: Adobe PDF Reader Print Quality Printability: Fully printable, allowing users to print specific pages as needed. Binding Type Digital Binding: N/A (digital format) Paper Type Digital Paper Type: N/A (digital format) ⚙️ Engine Specifications Primary Engine Engine Code: 4G63T (Turbocharged DOHC 16-valve Inline-4) Engine Displacement: 2.0 Liters (1997cc) Performance Horsepower: Approximately 182-190 hp (depending on year and specific tuning) Torque: Approximately 200-210 lb-ft (depending on year and specific tuning) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Premium Gasoline 🔧 Transmission Standard Transmission Type Standard: 5-Speed Manual Transaxle Optional Transmission Type Optional: 3-Speed Automatic Transaxle Features Drive Layout: Front-engine, Front-wheel drive (FWD) 📐 Dimensions Exterior Body Style: 2-door Coupe Weights Curb Weight: Approx. 2,700 - 2,850 lbs (depending on equipment) 🛡️ Safety Features Ratings Crash Test Data: Limited public crash test data available from this era. Refer to specific government databases if available. Active Features Braking System: Power-assisted front disc brakes, rear drum brakes (optional rear discs on some trims/years). ABS was not standard. Passive Features Seatbelts: Three-point front seat belts, lap belts in the rear. 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with cassette player, optional equalizer, and speaker upgrades. Analog controls. Driver Assistance ABS: Anti-lock Braking System was an optional feature on later models, not standard. Connectivity Connectivity Features: None (pre-internet era vehicle). 🔧 Maintenance Service Intervals Oil Change Interval: Typically 3,000-5,000 miles or 3-6 months, depending on driving conditions. Consult manual for specific recommendations. Timing Belt Replacement: Crucial for the 4G63T engine. Recommended replacement every 60,000-70,000 miles or as per manual. Failure can cause catastrophic engine damage. Fluid Specifications Engine Oil Type: Refer to manual, likely 10W-30 or 10W-40 API SG or higher. Check for specific viscosity recommendations for ambient temperatures. Coolant Type: Ethylene glycol-based antifreeze (typically a 50/50 mix with distilled water). Refer to manual for specific type (e.g., long-life). Transmission Fluid Manual: Manual transmission gear oil, API GL-4 specification. Consult...
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Chrysler Conquest 1986-1989 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Conquest
Model Years Covered:
1986, 1987, 1988, 1989
Codes
Internal Platform Code:
G54B (related to Mitsubishi Galant Lambda/Cordia platform)
👋 Introduction
Market Position
Target Audience:
Owners with basic mechanical skills, independent auto service professionals, and those seeking to gain knowledge about their vehicle's maintenance and repair.
Competitive Analysis
Value Proposition:
Provides dealership-level repair and maintenance information, enabling cost savings on services and empowering owners with knowledge.
Key Features
Manual Content:
Step-by-step instructions, diagrams, illustrations, wiring schematics, and detailed specifications.
Accuracy:
Vehicle-specific information, not generic content, ensuring precision for repairs.
📋 Manual Details
Coverage Areas
Manual Type:
Service Repair Workshop Manual
Language:
English
Format:
PDF
Page Count
Estimated Page Count:
Extensive (typical for full workshop manuals, often 1000+ pages)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, disassembly, assembly, specifications, and troubleshooting.
Engine Electrical:
Ignition system, starting system, charging system, sensors, actuators, wiring schematics.
Emission Control:
Catalytic converter, EGR system, PCV system, evaporative emission control, diagnostic procedures.
Fuel System:
Fuel pump, fuel injectors, fuel pressure regulator, fuel tank, fuel lines, electronic fuel injection (EFI) operation and diagnostics.
Clutch System:
Clutch disc, pressure plate, release bearing, hydraulic system (master and slave cylinders), adjustments, and replacement.
Manual Transaxle:
Gearbox disassembly, assembly, lubrication, shift mechanism, and troubleshooting.
Automatic Transaxle:
Operation, hydraulic control, torque converter, valve body, solenoids, overhaul procedures, and diagnostics.
Driveshaft Axle:
Front and rear driveshafts, CV joints, axles, bearings, and universal joints.
Suspension:
Front suspension (MacPherson struts, control arms, ball joints), rear suspension (independent or semi-independent), shock absorbers, springs, bushings, alignment specifications.
Steering:
Power steering system (pump, rack and pinion or steering box), steering column, tie rods, and wheel alignment.
Restraint System:
Seat belts (manual and automatic), mounting points, and related components. (Airbags were not common in this era, but seat belt checks are standard).
Brake System:
Front and rear brake types (disc/drum), hydraulic system (master cylinder, brake lines, calipers, wheel cylinders), parking brake, ABS (if equipped), bleeding procedures, and component replacement.
Body Interior Exterior:
Panel removal and installation, door mechanisms, glass, trim, seats, dashboard, weatherstripping.
Body Electrical:
Lighting, power windows, power locks, wipers, horn, fuses, relays, and wiring diagrams for all body accessories.
HVAC:
Air conditioning system (refrigerant, compressor, condenser, evaporator), heating system (heater core, blower motor), ventilation, and controls.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plugs, belts, hoses, fluid checks and changes.
Troubleshooting:
Systematic diagnostic flowcharts and common problem identification.
Repair Overhaul:
Step-by-step instructions for complete component disassembly, repair, and reassembly.
Diagnostics:
Detailed instructions for diagnosing electrical and mechanical issues using specifications and test procedures.
Wiring Schematics:
Comprehensive electrical wiring diagrams for all vehicle systems.
Technical Depth
Depth Of Coverage:
Comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds. Suitable for professional mechanics and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
Compatibility:
Compatible with all versions of Windows and Mac operating systems.
Software Requirements:
Adobe PDF Reader
Print Quality
Printability:
Fully printable, allowing users to print specific pages as needed.
Binding Type
Digital Binding:
N/A (digital format)
Paper Type
Digital Paper Type:
N/A (digital format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
4G63T (Turbocharged DOHC 16-valve Inline-4)
Engine Displacement:
2.0 Liters (1997cc)
Performance
Horsepower:
Approximately 182-190 hp (depending on year and specific tuning)
Torque:
Approximately 200-210 lb-ft (depending on year and specific tuning)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Premium Gasoline
🔧 Transmission
Standard
Transmission Type Standard:
5-Speed Manual Transaxle
Optional
Transmission Type Optional:
3-Speed Automatic Transaxle
Features
Drive Layout:
Front-engine, Front-wheel drive (FWD)
📐 Dimensions
Exterior
Body Style:
2-door Coupe
Weights
Curb Weight:
Approx. 2,700 - 2,850 lbs (depending on equipment)
🛡️ Safety Features
Ratings
Crash Test Data:
Limited public crash test data available from this era. Refer to specific government databases if available.
Active Features
Braking System:
Power-assisted front disc brakes, rear drum brakes (optional rear discs on some trims/years). ABS was not standard.
Passive Features
Seatbelts:
Three-point front seat belts, lap belts in the rear.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional equalizer, and speaker upgrades. Analog controls.
Driver Assistance
ABS:
Anti-lock Braking System was an optional feature on later models, not standard.
Connectivity
Connectivity Features:
None (pre-internet era vehicle).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 3,000-5,000 miles or 3-6 months, depending on driving conditions. Consult manual for specific recommendations.
Timing Belt Replacement:
Crucial for the 4G63T engine. Recommended replacement every 60,000-70,000 miles or as per manual. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil Type:
Refer to manual, likely 10W-30 or 10W-40 API SG or higher. Check for specific viscosity recommendations for ambient temperatures.
Coolant Type:
Ethylene glycol-based antifreeze (typically a 50/50 mix with distilled water). Refer to manual for specific type (e.g., long-life).
Transmission Fluid Manual:
Manual transmission gear oil, API GL-4 specification. Consult manual for specific viscosity (e.g., 75W-90).
Transmission Fluid Automatic:
Chrysler ATF+2 or ATF+3 (or equivalent). Consult manual for precise type. Regular fluid and filter changes are critical.
Known Issues
Turbo Charger:
Potential for wear in turbocharger seals or wastegate issues, especially with higher mileage or modified engines.
Electrical Gremlins:
Aging wiring harnesses and connections can lead to intermittent electrical faults. Corrosion is a common culprit.
Rust:
As with many vehicles from this era, rust can be a significant issue, particularly in wheel wells, rocker panels, and underbody components. Thorough inspection is vital.
Suspension Wear:
Worn bushings, ball joints, and strut mounts are common due to age and mileage, affecting ride quality and handling.
📚 Vehicle History
Brand Heritage
Chrysler Sport Coupe:
Chrysler's entry into the sporty coupe segment, often positioned as a performance-oriented personal luxury car.
Model Evolution
Platform Sharing:
Based on Mitsubishi Galant Lambda platform (also known as Cordia). Chrysler rebadged and sold these vehicles.
Production
Production Period:
1984-1989 (US market)
🏆 Awards & Recognition
Recognitions
Performance Segment:
The Conquest, particularly with the turbocharged engine, was recognized for its performance in its class during its production run.
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