1986-1989 TRX 350 Fourtrax TRX350D Foreman Service Repair Manual
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🏷️ Basic Information Identification Make: Honda Model: TRX 350 Fourtrax Foreman Model Code: TRX350D Codes Production Years Covered: 1986, 1987, 1988, 1989 👋 Introduction Market Position Target User: Owners of 1986-1989 Honda TRX 350 Fourtrax Foreman ATVs seeking repair or maintenance information Competitive Analysis Value Proposition: Provides expert-level information for self-sufficiency in repairs, preventing overcharging by unauthorized repair shops. Key Features Instant Access: Immediate download after payment, eliminating shipping delays. Guarantee: 30-day money-back guarantee for satisfaction or if the wrong manual was purchased. 📋 Manual Details Coverage Areas Vehicle Scope: Honda TRX 350 Fourtrax Foreman ATV models Page Count Estimated Pages: Comprehensive (specific page count not provided but implied extensive) Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed overhaul, troubleshooting, component testing, tuning Transmission: Clutch, gearbox, drive shafts, troubleshooting, repair Drivetrain: 4WD system (if applicable to D model), differential, CV joints, repair procedures Suspension: Front and rear suspension, shock absorbers, bushings, linkages, adjustment and repair Brakes: Hydraulic brake system, calipers, master cylinder, fluid replacement, bleeding, troubleshooting Electrical: Wiring diagrams, battery, charging system, ignition system, lighting, starter motor, troubleshooting Fuel System: Carburetor overhaul and adjustment, fuel pump, fuel tank, lines Cooling System: Radiator, fan (if equipped), coolant, troubleshooting Chassis And Frame: Frame inspection, body panels, component mounting Steering: Steering mechanism, tie rods, adjustments Procedures Included Routine Maintenance: Oil changes, filter replacement, spark plug service, lubrication points Troubleshooting: Diagnostic charts, symptom-based problem solving, common issues identification Disassembly And Assembly: Step-by-step guides for major components and systems Rebuilds: Engine, transmission, carburetor rebuild procedures Adjustments: Carburetor idle, chain tension (if applicable), brake adjustments Technical Depth Depth: Comprehensive, suitable for both DIY enthusiasts and professional technicians Detail Level: Detailed torque specifications, clearances, and tolerances Diagnostic Tools: Mentions of required special tools or diagnostic procedures 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Printable pages, allowing users to print only necessary sections Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download, but original manuals were typically on durable paper) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, air-cooled, OHV V-twin (Note: Early TRX350 had a single cylinder, Foreman likely implies improvements or specific configurations. Research suggests a 342cc OHV single for base models, and potential variations for Foreman.) Displacement: ~342 cc (confirming specific 'D' Foreman variant) Performance Horsepower: Estimated 17-20 HP (typical for this class and era) Torque: Estimated 20-24 lb-ft (typical for this class and era) Fuel System Carburetor: Single Keihin carburetor (specific model to be detailed in manual, e.g., PD70) Fuel Type: Unleaded gasoline Ignition System Ignition Type: CDI (Capacitor Discharge Ignition) Lubrication Oil Type: API SE, SF, or SG service classification, SAE 10W-40 or 20W-50 (manual will specify exact) Cooling System Cooling Method: Air-cooled 🔧 Transmission Standard Transmission Type: 5-speed manual with automatic clutch and reverse (common for TRX350 Foreman) Features Clutch Type: Automatic clutch Drive System: Shaft drive with selectable 2WD/4WD Fluid Type Transmission Fluid: API GL-4 SAE 80 or 90 hypoid gear oil (manual will specify exact) 📐 Dimensions Exterior Length: ~76.4 inches (varies slightly by year/trim) Width: ~42.5 inches (varies slightly by year/trim) Height: ~43.1 inches (varies slightly by year/trim) Weights Dry Weight: ~470 lbs (varies slightly by year/trim) Towing Capacity: Typically around 500 lbs (check manual for exact) Cargo Rack Capacity Front: ~44 lbs Rack Capacity Rear: ~88 lbs 🛡️ Safety Features Ratings Safety Standards: ATV industry standards of the era, focus on stability and rider control Active Features Braking System: Hydraulic disc front, drum rear (or dual discs on some later models/variants) Lighting: Headlights, taillight, brake light Passive Features Rollover Protection: None (standard for ATVs of this period) Operator Presence: Throttle safety lever 💡 Technology Features Infotainment Features: N/A (Utility ATV, focused on function over entertainment features) Driver Assistance Features: N/A Connectivity Features: N/A 🔧 Maintenance Service Intervals Engine Oil Change: Every 100 hours or annually (whichever comes first) Air Filter Cleaning: Every 50 hours or more frequently in dusty conditions Spark Plug Replacement: Every 200 hours or annually Valve Clearance Check: Every 200 hours or annually Fluid Specifications Engine Oil Capacity: ~2.4 US qt (2.3 L) with filter change (manual will specify exact) Brake Fluid Type: DOT 3 or DOT 4 brake fluid (manual will specify exact) Gear Oil Capacity: ~0.55 US qt (0.52 L) for final drive/gearbox (manual will specify exact) Known Issues Common Wear Items: Brake pads/shoes, wheel bearings, tie rod ends, carburetor jets (clogging) Electrical Components: Recoil starter assembly (potential wear), CDI unit reliability Engine Performance: Carburetor tuning and cleaning are crucial for optimal performance, potential for oil leaks around seals over time. 📚 Vehicle History Brand Heritage Manufacturer: Honda Motor Co., Ltd. Model Evolution Lineage: Part of Honda's influential Fourtrax ATV line, known for reliability and capability. The Foreman designation typically signified a...
Comprehensive, suitable for both DIY enthusiasts and professional technicians
Detail Level:
Detailed torque specifications, clearances, and tolerances
Diagnostic Tools:
Mentions of required special tools or diagnostic procedures
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Printable pages, allowing users to print only necessary sections
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download, but original manuals were typically on durable paper)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, air-cooled, OHV V-twin (Note: Early TRX350 had a single cylinder, Foreman likely implies improvements or specific configurations. Research suggests a 342cc OHV single for base models, and potential variations for Foreman.)
Displacement:
~342 cc (confirming specific 'D' Foreman variant)
Performance
Horsepower:
Estimated 17-20 HP (typical for this class and era)
Torque:
Estimated 20-24 lb-ft (typical for this class and era)
Fuel System
Carburetor:
Single Keihin carburetor (specific model to be detailed in manual, e.g., PD70)
Fuel Type:
Unleaded gasoline
Ignition System
Ignition Type:
CDI (Capacitor Discharge Ignition)
Lubrication
Oil Type:
API SE, SF, or SG service classification, SAE 10W-40 or 20W-50 (manual will specify exact)
Cooling System
Cooling Method:
Air-cooled
🔧 Transmission
Standard
Transmission Type:
5-speed manual with automatic clutch and reverse (common for TRX350 Foreman)
Features
Clutch Type:
Automatic clutch
Drive System:
Shaft drive with selectable 2WD/4WD
Fluid Type
Transmission Fluid:
API GL-4 SAE 80 or 90 hypoid gear oil (manual will specify exact)
📐 Dimensions
Exterior
Length:
~76.4 inches (varies slightly by year/trim)
Width:
~42.5 inches (varies slightly by year/trim)
Height:
~43.1 inches (varies slightly by year/trim)
Weights
Dry Weight:
~470 lbs (varies slightly by year/trim)
Towing Capacity:
Typically around 500 lbs (check manual for exact)
Cargo
Rack Capacity Front:
~44 lbs
Rack Capacity Rear:
~88 lbs
🛡️ Safety Features
Ratings
Safety Standards:
ATV industry standards of the era, focus on stability and rider control
Active Features
Braking System:
Hydraulic disc front, drum rear (or dual discs on some later models/variants)
Lighting:
Headlights, taillight, brake light
Passive Features
Rollover Protection:
None (standard for ATVs of this period)
Operator Presence:
Throttle safety lever
💡 Technology Features
Infotainment
Features:
N/A (Utility ATV, focused on function over entertainment features)
Driver Assistance
Features:
N/A
Connectivity
Features:
N/A
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 100 hours or annually (whichever comes first)
Air Filter Cleaning:
Every 50 hours or more frequently in dusty conditions
Spark Plug Replacement:
Every 200 hours or annually
Valve Clearance Check:
Every 200 hours or annually
Fluid Specifications
Engine Oil Capacity:
~2.4 US qt (2.3 L) with filter change (manual will specify exact)
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (manual will specify exact)
Gear Oil Capacity:
~0.55 US qt (0.52 L) for final drive/gearbox (manual will specify exact)
Known Issues
Common Wear Items:
Brake pads/shoes, wheel bearings, tie rod ends, carburetor jets (clogging)
Electrical Components:
Recoil starter assembly (potential wear), CDI unit reliability
Engine Performance:
Carburetor tuning and cleaning are crucial for optimal performance, potential for oil leaks around seals over time.
📚 Vehicle History
Brand Heritage
Manufacturer:
Honda Motor Co., Ltd.
Model Evolution
Lineage:
Part of Honda's influential Fourtrax ATV line, known for reliability and capability. The Foreman designation typically signified a more rugged, utility-oriented model.
Production
Manufacturing Location:
Japan (primarily)
🏆 Awards & Recognition
Recognitions
Industry Impact:
The Honda Fourtrax line in general is recognized for its contribution to the growth and popularity of the ATV market.
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