This comprehensive repair manual provides in-depth information for maintaining and repairing Club Car DS gasoline vehicles manufactured between 1986 and 1991. The manual covers a wide range of topics essential for both routine maintenance and complex repairs. You will find detailed instructions and diagrams covering general information, routine maintenance procedures, engine removal and installation, fuel system, lubrication and cooling system, engine specifications, transmission, drive chain and sprockets, steering system, shocks, body work, intake and exhaust, electrical system, and advanced troubleshooting techniques. This manual equips you with the knowledge to diagnose and resolve a variety of issues, ensuring smooth operation and extending the life of your Club Car DS.

## The Club Car DS: A Golf Course Icon of the 80s and 90s The 1986-1991 Club Car DS is a classic example of a gas-powered golf cart, widely used on courses and in various other recreational and light-duty applications. It's a compact and maneuverable vehicle, known for its reliability and ease of maintenance. This particular model, produced during the late 80s and early 90s, represents a pivotal era in Club Car's history, when the DS series began solidifying its position as a dominant force in the golf cart market. The '86-'91 DS featured a robust steel frame, contributing to its longevity and resilience. While some components might have differed slightly from year to year, the core design elements remained consistent. The engine, typically a single-cylinder Kohler or Onan gasoline powerplant, provided sufficient power for traversing golf courses and other relatively flat terrain. The DS was known for its simple and robust mechanical design, making it a favorite for owners and mechanics alike. Beyond its core functionality, the DS could be customized to suit various needs, with options ranging from basic utility platforms to luxurious passenger vehicles. This adaptability, combined with its inherent reliability, cemented the DS's status as a versatile and widely-loved machine.