1986-1991 Mazda RX-7 Workshop Repair Service Manual Best
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🏷️ Basic Information Identification Make: Mazda Model: RX-7 Model Generation: FC3S Model Years Covered: 1986-1991 Chassis Code: FC3S 👋 Introduction Market Position Description: The Mazda RX-7 (FC generation) was positioned as a stylish, sporty, and technologically advanced rear-wheel-drive coupe and convertible, competing with cars like the Toyota Supra, Nissan 300ZX, and Chevrolet Camaro/Pontiac Firebird. Competitive Analysis Competitors: Toyota Supra (MkII/MkIII), Nissan 300ZX (Z31), Datsun 280ZX, Chevrolet Camaro/Pontiac Firebird (3rd Gen), Porsche 944. Key Features Notable Features: Rotary engine (Wankel), sophisticated suspension, distinctive styling, available as coupe and convertible, often turbocharged (GXL, GTU, Turbo II trims). 📋 Manual Details Coverage Areas Primary Coverage: Workshop Repair and Service Diagnostic Coverage: Comprehensive diagnostic procedures Maintenance Coverage: All preventative maintenance procedures Repair Coverage: All mechanical and electrical repair procedures Rebuild Coverage: Engine and transmission rebuild procedures Restoration Coverage: Procedures for refurbishing and restoring vehicle components Page Count Estimated Page Count: Not specified in product info, typically 1000+ pages for this era/depth Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, inspection, and reassembly Engine Lubrication: Oil pump, oil passages, oil filter, oil cooler operation and service Engine Cooling: Radiator, water pump, thermostat, coolant flow, fan operation and service Engine Control: ECU, sensors (MAP, TPS, O2), ignition timing, fuel injection control Fuel System: Fuel pump, injectors, fuel lines, fuel pressure regulator, fuel tank service Exhaust System: Manifold, catalytic converter, muffler, exhaust pipe service and replacement Clutch: Clutch disc, pressure plate, release bearing, hydraulic system service Manual Transmission: Gearbox disassembly, inspection, repair, fluid specifications Automatic Transmission: Transmission disassembly, inspection, repair, fluid specifications, control systems Front Axle: CV joints, wheel bearings, hub assembly service Rear Axle: Differential, half-shafts, wheel bearings, hub assembly service Front Suspension: Struts, control arms, ball joints, bushings, sway bar service Rear Suspension: Multi-link suspension components, bushings, shock absorbers, sway bar service Road Wheels And Tires: Tire pressure, rotation, balancing, wheel specifications Brake System: Disc brake service (pads, rotors), hydraulic lines, fluid specifications Parking Brake: Parking brake mechanism, cables, adjustment procedures Brake Control: ABS system (if equipped), proportioning valves, brake booster service Power Steering: Pump, rack and pinion, hydraulic fluid, steering linkage service Steering System: Steering column, tie rods, alignment specifications Seat Belts: Seat belt inspection, replacement, and functionality checks Srs: Supplemental Restraint System (Airbag) diagnostics and service (cautionary notes) Body Lock Security: Door locks, ignition lock, key replacement, alarm systems (if equipped) Glasses Windows Mirrors: Window regulators, glass replacement, mirror adjustment and repair Roof: Targa top removal/installation, seals, headliner service Exterior Interior: Bumpers, fenders, trim pieces, seat upholstery, dashboard repair Instrument Panel: Gauge cluster, warning lights, sensor integration, dashboard illumination Air Conditioner: Refrigerant system, compressor, condenser, evaporator, climate control operation Wiring Diagrams: Complete vehicle electrical system schematics Starting Charging: Battery, starter motor, alternator service and testing Lighting System: Headlights, taillights, interior lighting, bulb replacement, circuit diagnostics Driver Information: Instrument cluster indicators, warning lights, trip computer (if equipped) Wiper Washer Horn: Wiper motor, washer pump, horn circuit service Body Control System: Central locking, power windows, mirror controls, interior lighting circuits Lan System: Local Area Network (LAN) for diagnostic communication (on later models) Audio Visual Navigation Telephone: Factory radio, speaker replacement, antenna systems (navigation/telephone likely not standard) Auto Cruise Control: Cruise control system diagnosis and repair Power Supply Ground Circuit Elements: Battery, fuses, relays, grounding points, circuit protection Procedures Included General Procedures: Vehicle identification, safety precautions, jacking and lifting points, torque specifications Engine Procedures: Engine removal/installation, seal replacement, component testing, rebuild procedures Transmission Procedures: Transmission removal/installation, clutch replacement, gear synchro replacement, fluid changes Suspension Procedures: Shock absorber replacement, bushing replacement, alignment procedures Brake Procedures: Brake pad/rotor replacement, caliper overhaul, brake bleeding, ABS diagnostics Electrical Procedures: Component testing, wiring harness repair, diagnostic trouble code (DTC) retrieval and interpretation Body Procedures: Panel alignment, dent repair, seal replacement, interior trim removal/installation Air Conditioning Procedures: Refrigerant recharge, component replacement, leak detection Technical Depth Depth: Comprehensive; covers basic maintenance to complete rebuilds and advanced diagnostics Diagnostic Capability: Detailed troubleshooting guides and symptom-based diagnostics Rebuild Detail: Includes detailed internal component specifications for engine and transmission 📊 Manual Specifications File Format Format: PDF Compatibility: All Windows, Mac, and Linux versions Readability: Requires PDF Reader Searchability: Likely text-searchable PDF (depending on original scanning/creation) Print Quality Quality Description: High Quality; contains high quality photos, illustrations, and diagrams Binding Type Type: Digital Download (no physical binding) Paper Type Type: Not applicable (digital format) ⚙️ Engine Specifications Primary Engine Engine Type: Rotary (Wankel) Engine Code Examples: 13B (Naturally Aspirated and Turbocharged variants) Performance Naturally Aspirated Hp: Approx. 145-160 hp (depending on market and specific engine variant) Turbocharged Hp: Approx. 182-200 hp (Turbo II models) Turbocharged Torque: Approx. 183-200 lb-ft (Turbo II models) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (Premium recommended, especially for Turbo models) Other Rotor...
The Mazda RX-7 (FC generation) was positioned as a stylish, sporty, and technologically advanced rear-wheel-drive coupe and convertible, competing with cars like the Toyota Supra, Nissan 300ZX, and Chevrolet Camaro/Pontiac Firebird.
Competitive Analysis
Competitors:
Toyota Supra (MkII/MkIII), Nissan 300ZX (Z31), Datsun 280ZX, Chevrolet Camaro/Pontiac Firebird (3rd Gen), Porsche 944.
Key Features
Notable Features:
Rotary engine (Wankel), sophisticated suspension, distinctive styling, available as coupe and convertible, often turbocharged (GXL, GTU, Turbo II trims).
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Repair and Service
Diagnostic Coverage:
Comprehensive diagnostic procedures
Maintenance Coverage:
All preventative maintenance procedures
Repair Coverage:
All mechanical and electrical repair procedures
Rebuild Coverage:
Engine and transmission rebuild procedures
Restoration Coverage:
Procedures for refurbishing and restoring vehicle components
Page Count
Estimated Page Count:
Not specified in product info, typically 1000+ pages for this era/depth
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine disassembly, inspection, and reassembly
Engine Lubrication:
Oil pump, oil passages, oil filter, oil cooler operation and service
Engine Cooling:
Radiator, water pump, thermostat, coolant flow, fan operation and service
Engine Control:
ECU, sensors (MAP, TPS, O2), ignition timing, fuel injection control
Fuel System:
Fuel pump, injectors, fuel lines, fuel pressure regulator, fuel tank service
Exhaust System:
Manifold, catalytic converter, muffler, exhaust pipe service and replacement
Clutch:
Clutch disc, pressure plate, release bearing, hydraulic system service