1986-1994 Jaguar XJ6 & Sovereign (D to M registration) Workshop Repair Service Manual Best
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🏷️ Basic Information Identification Make: Jaguar Model: XJ6 & Sovereign Model Codes: XJ40 (for XJ6), XJ40 (for Sovereign) Production Years Covered: 1986-1994 Registration Period: D to M registration (UK market designation) 👋 Introduction Market Position Target Audience: Jaguar owners, enthusiasts, independent repair shops, restoration specialists. Competitive Analysis Value Proposition: Provides professional-level repair information, saving costs compared to dealership service and offering detailed guidance for DIY or specialized work. Key Features Content Advantage: Comprehensive A-Z coverage, detailed diagnostics, high-quality visuals. Usability: Easy to use, view, and print; no advanced computer skills required. 📋 Manual Details Coverage Areas Primary Coverage: Workshop repair and service for Jaguar XJ6 and Sovereign models Engine Systems: Engine mechanical, lubrication, cooling, control, fuel, exhaust Transmission Systems: Clutch, manual transaxle, automatic transaxle Drivetrain Systems: Front axle, rear axle Suspension Systems: Front suspension, rear suspension, road wheels and tires Brake Systems: Brake system, parking brake, brake control system Steering Systems: Power steering system, steering system Restraint Systems: Seat belts, Supplemental Restraint System (SRS) Body Systems: Body, locks, security, glasses, windows, mirrors, roof, exterior, interior, instrument panel, seats HVAC Systems: Air conditioner system Electrical Systems: Wiring diagrams, starting/charging, lighting, driver information, wiper/washer/horn, body control, LAN, audio/visual/navigation/telephone, auto cruise control, power supply/ground/circuit elements Page Count Estimated Pages: Comprehensive (exact count not provided, but implied to be extensive based on coverage) Manual Type Type: Workshop Repair Service Manual Purpose: Repair, maintenance, rebuild, refurbish, restoration Language Language: English (implied by content and typical manual language) Format File Format: PDF (Digital Download) Accessibility: Viewable and printable Compatibility: All Versions of Windows, Mac, Linux Requirements Software: PDF Reader 📖 Manual Coverage Systems Covered All Major Systems: Yes, covers all major mechanical, electrical, and body systems. Procedures Included Diagnostic Repair: All diagnostic and repair procedures covered in great detail. Maintenance: Routine maintenance procedures included. Rebuilding Restoration: Procedures for rebuilding and restoration are included. Technical Depth Depth: Professional Technician/Mechanic Level, A-Z coverage Diagnostic Level: Detailed diagnostic troubleshooting and fault finding. Illustrations Type: High-quality photos, illustrations, and diagrams. 📊 Manual Specifications File Format Format: PDF Print Quality Quality: High-quality digital reproduction, printable. Binding Type Type: N/A (Digital Download) Paper Type Type: N/A (Digital Download) Completeness Completeness Guarantee: 100% complete and intact, no missing/corrupt pages/sections. ⚙️ Engine Specifications Primary Engine Engine Type Common: Inline 6-cylinder (AJ6 engine family) Performance Displacement Common: 3.6L (3590 cc) and 4.0L (3980 cc) Engine Code Examples: Various codes depending on specific year and market, e.g., AJ6 3.6, AJ6 4.0 Fuel System Fuel Delivery: Multi-point fuel injection (EFI) typically with Bosch or Lucas systems. Ignition System Ignition Type: Electronic ignition system (e.g., Lucas electronic ignition or distributorless ignition systems on later models). Cooling System Coolant Type Specification: Ethylene Glycol based, typically specified as Jaguar specification or equivalent (e.g., 50/50 mix with distilled water). Lubrication System Oil Viscosity Specification: e.g., 10W-40 or 20W-50, depending on climate and specific engine variant (refer to manual for precise spec). Maintenance Spark Plug Type Specification: Specific NGK or Champion plugs, e.g., NGK BPR5ES or BPR6ES (check manual for exact fitment). 🔧 Transmission Standard Transmission Type: 4-speed automatic transmission (ZF 4HP22) Optional Manual Transmission Availability: Manual transmissions were less common or not offered on all models/years within this range, primarily automatic. The manual covers both if equipped. Features Automatic Transmission Features: Electronically controlled, torque converter lock-up for improved efficiency. Fluid Specification Automatic Transmission Fluid Type: Dexron II or III compatible ATF (Automatic Transmission Fluid) (e.g., Castrol Transmax, Mercon ATF equivalent). 📐 Dimensions Exterior Wheelbase: Approximately 113 inches (2870 mm) Length: Approximately 197 inches (5000 mm) Width: Approximately 70 inches (1778 mm) Height: Approximately 53 inches (1346 mm) Weights Curb Weight: Approximately 3800-4200 lbs (1724-1905 kg), depending on specification. Wheels Tires Wheel Size: Commonly 15-inch or 16-inch alloy wheels. Tire Size Common: e.g., 205/70VR15, 215/65VR15, 225/55VR16 depending on trim and model year. Lug Pattern: 5x120.65 mm (often referred to as 5x4.75 inches) 🛡️ Safety Features Active Features ABS: Anti-lock Braking System (ABS) was available/standard on later models. Passive Features Airbags: Driver's airbag became standard during this generation. Passenger airbags were introduced on later models. Seatbelts: Front and rear seat belts, with pre-tensioners on front belts in later models. 💡 Technology Features Infotainment Audio System: Premium sound systems, often with cassette players and early CD integration in later models. Features may include EQ, balance, and fader controls. Driver Assistance Cruise Control: Standard feature on most models, electronically controlled. Climate Control System Type: Automatic climate control (ECC - Electronic Climate Control) on Sovereign and higher trims, manual on XJ6. Instrumentation Dashboard Features: Digital odometer and trip computer, warning lights for various systems, often including engine oil pressure, coolant temperature, and battery voltage gauges. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 6,000-10,000 miles or 12 months, whichever comes first (refer to manual for specific mileage). Transmission Fluid Change Interval: Around 40,000-60,000 miles, or...
Provides professional-level repair information, saving costs compared to dealership service and offering detailed guidance for DIY or specialized work.
Wiring diagrams, starting/charging, lighting, driver information, wiper/washer/horn, body control, LAN, audio/visual/navigation/telephone, auto cruise control, power supply/ground/circuit elements
Page Count
Estimated Pages:
Comprehensive (exact count not provided, but implied to be extensive based on coverage)
English (implied by content and typical manual language)
Format
File Format:
PDF (Digital Download)
Accessibility:
Viewable and printable
Compatibility:
All Versions of Windows, Mac, Linux
Requirements
Software:
PDF Reader
📖 Manual Coverage
Systems Covered
All Major Systems:
Yes, covers all major mechanical, electrical, and body systems.
Procedures Included
Diagnostic Repair:
All diagnostic and repair procedures covered in great detail.
Maintenance:
Routine maintenance procedures included.
Rebuilding Restoration:
Procedures for rebuilding and restoration are included.
Technical Depth
Depth:
Professional Technician/Mechanic Level, A-Z coverage
Diagnostic Level:
Detailed diagnostic troubleshooting and fault finding.
Illustrations
Type:
High-quality photos, illustrations, and diagrams.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Quality:
High-quality digital reproduction, printable.
Binding Type
Type:
N/A (Digital Download)
Paper Type
Type:
N/A (Digital Download)
Completeness
Completeness Guarantee:
100% complete and intact, no missing/corrupt pages/sections.
⚙️ Engine Specifications
Primary Engine
Engine Type Common:
Inline 6-cylinder (AJ6 engine family)
Performance
Displacement Common:
3.6L (3590 cc) and 4.0L (3980 cc)
Engine Code Examples:
Various codes depending on specific year and market, e.g., AJ6 3.6, AJ6 4.0
Fuel System
Fuel Delivery:
Multi-point fuel injection (EFI) typically with Bosch or Lucas systems.
Ignition System
Ignition Type:
Electronic ignition system (e.g., Lucas electronic ignition or distributorless ignition systems on later models).
Cooling System
Coolant Type Specification:
Ethylene Glycol based, typically specified as Jaguar specification or equivalent (e.g., 50/50 mix with distilled water).
Lubrication System
Oil Viscosity Specification:
e.g., 10W-40 or 20W-50, depending on climate and specific engine variant (refer to manual for precise spec).
Maintenance
Spark Plug Type Specification:
Specific NGK or Champion plugs, e.g., NGK BPR5ES or BPR6ES (check manual for exact fitment).
🔧 Transmission
Standard
Transmission Type:
4-speed automatic transmission (ZF 4HP22)
Optional
Manual Transmission Availability:
Manual transmissions were less common or not offered on all models/years within this range, primarily automatic. The manual covers both if equipped.
Features
Automatic Transmission Features:
Electronically controlled, torque converter lock-up for improved efficiency.
Fluid Specification
Automatic Transmission Fluid Type:
Dexron II or III compatible ATF (Automatic Transmission Fluid) (e.g., Castrol Transmax, Mercon ATF equivalent).
📐 Dimensions
Exterior
Wheelbase:
Approximately 113 inches (2870 mm)
Length:
Approximately 197 inches (5000 mm)
Width:
Approximately 70 inches (1778 mm)
Height:
Approximately 53 inches (1346 mm)
Weights
Curb Weight:
Approximately 3800-4200 lbs (1724-1905 kg), depending on specification.
Wheels Tires
Wheel Size:
Commonly 15-inch or 16-inch alloy wheels.
Tire Size Common:
e.g., 205/70VR15, 215/65VR15, 225/55VR16 depending on trim and model year.
Lug Pattern:
5x120.65 mm (often referred to as 5x4.75 inches)
🛡️ Safety Features
Active Features
ABS:
Anti-lock Braking System (ABS) was available/standard on later models.
Passive Features
Airbags:
Driver's airbag became standard during this generation. Passenger airbags were introduced on later models.
Seatbelts:
Front and rear seat belts, with pre-tensioners on front belts in later models.
💡 Technology Features
Infotainment
Audio System:
Premium sound systems, often with cassette players and early CD integration in later models. Features may include EQ, balance, and fader controls.
Driver Assistance
Cruise Control:
Standard feature on most models, electronically controlled.
Climate Control
System Type:
Automatic climate control (ECC - Electronic Climate Control) on Sovereign and higher trims, manual on XJ6.
Instrumentation
Dashboard Features:
Digital odometer and trip computer, warning lights for various systems, often including engine oil pressure, coolant temperature, and battery voltage gauges.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 6,000-10,000 miles or 12 months, whichever comes first (refer to manual for specific mileage).
Transmission Fluid Change Interval:
Around 40,000-60,000 miles, or as per severe service recommendations (consult manual).
Fluid Specifications
Brake Fluid Type:
DOT 4 (Low Viscosity) or equivalent specification.
Power Steering Fluid Type:
Specific Jaguar power steering fluid or Pentosin CHF 11S / Pentosin 7.1 (check manual for compatibility).
Coolant Capacity:
Approximately 8.5 liters (8.9 US quarts) for the 4.0L engine (check manual).
Known Issues
Common Electrical Issues:
Wiring harness degradation (especially in engine bay), Lucas electrical components, ABS sensor failures, central locking issues.
Common Engine Issues:
Head gasket leaks (on some early 3.6L models), oil cooler leaks, timing chain tensioner wear (on later 4.0L AJ6/AJ16 engines which can lead to severe damage), thermostat housing leaks.
Common Suspension Issues:
Front wishbone bushings, rear trailing arm bushes, self-leveling suspension (SLS) issues on some models (if equipped).
Common Body Issues:
Corrosion on sills, wheel arches, door bottoms, and around windscreen; rubber seal degradation.
📚 Vehicle History
Brand Heritage
Jaguar Legacy:
Continuation of Jaguar's tradition of luxury, performance, and sophisticated design in the executive saloon segment.
Model Evolution
Xj40 Introduction:
The XJ40 generation replaced the previous Series III XJ6, introducing a more modern (though initially controversial for its styling) and technologically advanced chassis and interior.
Key Updates During Period:
Significant updates included introduction of the 4.0L AJ6 engine, improved electronics, revised suspension components, and safety enhancements like airbags and ABS.
Production
Manufacturing Location:
Coventry, England
🏆 Awards & Recognition
Recognitions
Design Awards:
While specific awards for the XJ40 generation from this period are not readily highlighted, the Jaguar XJ lineage has historically been lauded for its elegant styling and luxurious interiors. The XJ40 was a significant step in modernizing Jaguar's flagship offering.
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