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Mitsubushi MIGHTY MAX 50 RAIDER Full Service & Repair Manual 1987-1993

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🏷️ Basic Information Identification Make: Mitsubishi Model: Mighty Max Trim Level: Raider Model Years Covered: 1987-1993 Codes Platform Code: NP/NR (Second Generation) 👋 Introduction Market Position Vehicle Segment: Compact Pickup Truck Target Audience: DIY enthusiasts, professional mechanics, fleet owners servicing Mitsubishi Mighty Max trucks. Competitive Analysis Key Competitors: Nissan Hardbody, Toyota Pickup, Mazda B-Series, Ford Ranger, Chevrolet S-10. Key Features Manual Advantage: Factory-level accuracy and detail, unlike aftermarket guides. Comprehensive coverage for the specified years. Value Proposition: Cost-effective solution for maintenance and repair, enabling users to save on labor costs. 📋 Manual Details Coverage Areas Geographical Coverage: North America (likely includes global variations where applicable) Market Coverage: Primary for North American markets, but covers global specifications common to the model. Page Count Estimated Page Count: Hundreds (as stated in product description, actual number not specified but implies comprehensive coverage) Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine: Complete overhaul, diagnostics, repair, timing, fuel delivery, cooling, lubrication, emission control systems. Transmission: Manual and Automatic transmission repair, overhaul, clutch service, driveline components. Brakes: Hydraulic system, brake calipers, wheel cylinders, master cylinder, brake booster, parking brake. Suspension And Steering: Front and rear suspension components (e.g., ball joints, control arms, shocks, springs), steering gearbox, power steering system. Electrical System: Wiring diagrams, battery, alternator, starter, lighting, ignition system, gauges, power windows/locks. Body And Chassis: Body panel removal/installation, door mechanisms, glass, interior trim, chassis lubrication, frame inspection. Heating And Air Conditioning: HVAC system operation, refrigerant handling (with safety precautions), blower motor, A/C compressor, climate controls. Fuel System: Fuel tank, fuel pump, fuel injectors/carburetor (depending on engine), fuel lines. Exhaust System: Exhaust manifold, catalytic converter, mufflers, pipes. Cooling System: Radiator, water pump, thermostat, coolant hoses, fan. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotations, spark plug replacement. Troubleshooting: Diagnostic charts for common problems, symptom-based troubleshooting guides. Repair Procedures: Step-by-step instructions for major component repairs and replacements. Overhaul Procedures: Detailed instructions for rebuilding engines, transmissions, and other major assemblies. Diagnostic Procedures: Procedures for diagnosing electrical issues, engine performance problems, and mechanical faults. Special Tools: Identification and use of specialized tools required for specific repair tasks. Specifications And Torques: Torque values for critical fasteners, engine clearances, fluid capacities, and other essential specifications. Technical Depth Depth Of Information: Comprehensive: Covers from basic maintenance to complete engine and transmission rebuilds. Diagnostic Capability: Advanced: Includes troubleshooting charts and symptom analysis for effective problem diagnosis. Visual Aids: Detailed Photos & Diagrams: Extensive use of high-quality illustrations and exploded views for clarity. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely text-searchable PDF (standard for professional manuals). Print Quality Printable Pages: Yes, individual pages or the entire manual can be printed. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) Software Compatibility Operating Systems: Windows and macOS compatible. Device Compatibility: Computers, tablets, and smartphones. Licensing Usage License: Unlimited, perpetual use. No expiry dates or renewal fees. ⚙️ Engine Specifications Primary Engine Engine Code Typical: 4G63 (2.0L SOHC I4), 4G54 (2.6L SOHC I4), 6G72 (3.0L SOHC V6 - optional on some Raider models) Displacement Typical: 1997 cc (2.0L), 2555 cc (2.6L), 2972 cc (3.0L) Bore X Stroke 2.6L: 91.1 mm x 98.0 mm Compression Ratio 2.6L: 8.9:1 (typical) Horsepower 2.6L: 105-116 hp @ 4500-5000 rpm (varies by year/tune) Torque 2.6L: 135-144 lb-ft @ 2500-3000 rpm (varies by year/tune) Fuel System Fuel Delivery 2.0L/2.6L: Carburetor (early models) or Electronic Fuel Injection (EFI) Fuel Delivery 3.0L V6: Electronic Fuel Injection (EFI) Ignition System Ignition Type: Distributor-based electronic ignition (some models may have distributorless ignition later in the run). Cooling System Cooling Type: Liquid-cooled Lubrication System Oil Capacity 2.6L: Approx. 5.3 US quarts (5.0 Liters) with filter change (verify with manual). Oil Specification Recommended Oil Viscosity: 10W-30 (typical for this era, check manual for specific temperature ranges). 🔧 Transmission Standard Transmission Type: 4-speed Manual (common) Optional Transmission Type: 5-speed Manual (optional on some trims/engines) Automatic Transmission: 3-speed Automatic (common option) Transmission Fluid Automatic Fluid Type: Dexron III (or equivalent) (verify with manual). Driveline Drive Type: Rear-Wheel Drive (RWD) or Four-Wheel Drive (4WD) 📐 Dimensions Exterior Wheelbase Typical: Approx. 116.1 inches (2950 mm) for standard cab. Weights Curb Weight Typical: Around 3,000 - 3,600 lbs (1360 - 1630 kg) depending on configuration. 🛡️ Safety Features Passive Features Seat Belts: Standard three-point seat belts for front occupants. Construction: Body-on-frame construction. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player was standard; optional CD players may have been available on higher trims. Driver Assistance ABS: Anti-lock Braking System (ABS) was optional or standard on higher trim levels during these years. Connectivity Connectivity Features: Minimal by modern standards; primarily focused on basic vehicle operation and comfort features. 🔧 Maintenance Service Intervals...
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Mitsubushi MIGHTY MAX 50 RAIDER Full Service & Repair Manual 1987-1993Mitsubushi MIGHTY MAX 50 RAIDER Full Service & Repair Manual 1987-1993Mitsubushi MIGHTY MAX 50 RAIDER Full Service & Repair Manual 1987-1993Mitsubushi MIGHTY MAX 50 RAIDER Full Service & Repair Manual 1987-1993
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Mighty Max
Trim Level:
Raider
Model Years Covered:
1987-1993
Codes
Platform Code:
NP/NR (Second Generation)
👋 Introduction
Market Position
Vehicle Segment:
Compact Pickup Truck
Target Audience:
DIY enthusiasts, professional mechanics, fleet owners servicing Mitsubishi Mighty Max trucks.
Competitive Analysis
Key Competitors:
Nissan Hardbody, Toyota Pickup, Mazda B-Series, Ford Ranger, Chevrolet S-10.
Key Features
Manual Advantage:
Factory-level accuracy and detail, unlike aftermarket guides. Comprehensive coverage for the specified years.
Value Proposition:
Cost-effective solution for maintenance and repair, enabling users to save on labor costs.
📋 Manual Details
Coverage Areas
Geographical Coverage:
North America (likely includes global variations where applicable)
Market Coverage:
Primary for North American markets, but covers global specifications common to the model.
Page Count
Estimated Page Count:
Hundreds (as stated in product description, actual number not specified but implies comprehensive coverage)
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, diagnostics, repair, timing, fuel delivery, cooling, lubrication, emission control systems.
Transmission:
Manual and Automatic transmission repair, overhaul, clutch service, driveline components.
Brakes:
Hydraulic system, brake calipers, wheel cylinders, master cylinder, brake booster, parking brake.
Suspension And Steering:
Front and rear suspension components (e.g., ball joints, control arms, shocks, springs), steering gearbox, power steering system.
Electrical System:
Wiring diagrams, battery, alternator, starter, lighting, ignition system, gauges, power windows/locks.
Body And Chassis:
Body panel removal/installation, door mechanisms, glass, interior trim, chassis lubrication, frame inspection.
Heating And Air Conditioning:
HVAC system operation, refrigerant handling (with safety precautions), blower motor, A/C compressor, climate controls.
Fuel System:
Fuel tank, fuel pump, fuel injectors/carburetor (depending on engine), fuel lines.
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, pipes.
Cooling System:
Radiator, water pump, thermostat, coolant hoses, fan.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotations, spark plug replacement.
Troubleshooting:
Diagnostic charts for common problems, symptom-based troubleshooting guides.
Repair Procedures:
Step-by-step instructions for major component repairs and replacements.
Overhaul Procedures:
Detailed instructions for rebuilding engines, transmissions, and other major assemblies.
Diagnostic Procedures:
Procedures for diagnosing electrical issues, engine performance problems, and mechanical faults.
Special Tools:
Identification and use of specialized tools required for specific repair tasks.
Specifications And Torques:
Torque values for critical fasteners, engine clearances, fluid capacities, and other essential specifications.
Technical Depth
Depth Of Information:
Comprehensive: Covers from basic maintenance to complete engine and transmission rebuilds.
Diagnostic Capability:
Advanced: Includes troubleshooting charts and symptom analysis for effective problem diagnosis.
Visual Aids:
Detailed Photos & Diagrams: Extensive use of high-quality illustrations and exploded views for clarity.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely text-searchable PDF (standard for professional manuals).
Print Quality
Printable Pages:
Yes, individual pages or the entire manual can be printed.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
Software Compatibility
Operating Systems:
Windows and macOS compatible.
Device Compatibility:
Computers, tablets, and smartphones.
Licensing
Usage License:
Unlimited, perpetual use. No expiry dates or renewal fees.
⚙️ Engine Specifications
Primary Engine
Engine Code Typical:
4G63 (2.0L SOHC I4), 4G54 (2.6L SOHC I4), 6G72 (3.0L SOHC V6 - optional on some Raider models)
Displacement Typical:
1997 cc (2.0L), 2555 cc (2.6L), 2972 cc (3.0L)
Bore X Stroke 2.6L:
91.1 mm x 98.0 mm
Compression Ratio 2.6L:
8.9:1 (typical)
Horsepower 2.6L:
105-116 hp @ 4500-5000 rpm (varies by year/tune)
Torque 2.6L:
135-144 lb-ft @ 2500-3000 rpm (varies by year/tune)
Fuel System
Fuel Delivery 2.0L/2.6L:
Carburetor (early models) or Electronic Fuel Injection (EFI)
Fuel Delivery 3.0L V6:
Electronic Fuel Injection (EFI)
Ignition System
Ignition Type:
Distributor-based electronic ignition (some models may have distributorless ignition later in the run).
Cooling System
Cooling Type:
Liquid-cooled
Lubrication System
Oil Capacity 2.6L:
Approx. 5.3 US quarts (5.0 Liters) with filter change (verify with manual).
Oil Specification
Recommended Oil Viscosity:
10W-30 (typical for this era, check manual for specific temperature ranges).
🔧 Transmission
Standard Transmission
Type:
4-speed Manual (common)
Optional Transmission
Type:
5-speed Manual (optional on some trims/engines)
Automatic Transmission:
3-speed Automatic (common option)
Transmission Fluid
Automatic Fluid Type:
Dexron III (or equivalent) (verify with manual).
Driveline
Drive Type:
Rear-Wheel Drive (RWD) or Four-Wheel Drive (4WD)
📐 Dimensions
Exterior
Wheelbase Typical:
Approx. 116.1 inches (2950 mm) for standard cab.
Weights
Curb Weight Typical:
Around 3,000 - 3,600 lbs (1360 - 1630 kg) depending on configuration.
🛡️ Safety Features
Passive Features
Seat Belts:
Standard three-point seat belts for front occupants.
Construction:
Body-on-frame construction.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player was standard; optional CD players may have been available on higher trims.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was optional or standard on higher trim levels during these years.
Connectivity
Connectivity Features:
Minimal by modern standards; primarily focused on basic vehicle operation and comfort features.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles or 3-6 months (consult manual for specific recommendations).
Tune Up Interval:
Spark plugs and air filter usually at 30,000-60,000 miles.
Fluid Specifications
Coolant Type:
Ethylene glycol-based coolant (e.g., 50/50 mix with distilled water). Consult manual for specific type.
Brake Fluid Type:
DOT 3 (typical for this era, verify with manual).
Known Issues
Common Wear Items:
Ball joints, tie rod ends, exhaust system components, clutch wear (manual transmissions), oxygen sensors (EFI models).
Potential Rust:
Frame and body panels, especially in areas with road salt exposure.
Parts Numbers
Oil Filter Example:
Mitsubishi MR189245 or equivalent aftermarket (e.g., Fram PH5538, Wix 51515 - verify fitment).
Air Filter Example 2.6L:
Mitsubishi MD039967 or equivalent aftermarket (verify fitment).
📚 Vehicle History
Brand Heritage
Manufacturer:
Mitsubishi Motors Corporation.
Model Evolution
Generation:
This period covers the second generation of the Mitsubishi Mighty Max (introduced globally as the Mitsubishi Triton or Strada in some markets).
Production
Production Start End:
1986-1996 (Second Generation)
🏆 Awards & Recognition
Recognitions
Industry Perception:
Known for durability and practicality in the compact truck segment.
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