🏷️ Basic Information Identification Make: Peugeot Model: 405 Model Generation: First Generation (Type 4B) Production Years: 1987-1997 (European market focus) Codes Chassis Codes: Primarily Type 4B (saloon/sedan and estate/wagon) 👋 Introduction Market Position Segment: Compact/Small Family Car Positioning: Known for its Pininfarina-designed elegant styling, comfortable ride, and practical interior. Competed in a crowded European segment. Competitive Analysis Key Competitors: Ford Sierra, Opel/Vauxhall Vectra, Volkswagen Passat, Renault 21, Fiat Croma. Key Features Design: Aerodynamic styling by Pininfarina, excellent road holding, and a spacious cabin for its class. Driving Dynamics: Renowned for its sophisticated suspension setup, offering a balance of comfort and engaging handling. 📋 Manual Details Coverage Areas Primary Coverage: 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997 Peugeot 405 models Engine Coverage: 1.4L (8v/16v gasoline), 1.6L (8v gasoline), 1.8L (8v gasoline), 1.9L (8v/16v gasoline), 2.0L (8v gasoline) Body Style Coverage: All models and body styles, including saloon/sedan and estate/wagon variants Page Count Estimated Page Count: Comprehensive coverage suggesting a substantial page count, typically 500-1500 pages for such a detailed manual. Manual Type Type: Service and Repair Workshop Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed procedures for engine overhaul, cylinder head, pistons, crankshaft, camshafts, timing, lubrication, and cooling systems. Fuel And Exhaust: Fuel injection systems (Bosch LE-Jetronic, Motronic, etc.), carburetor systems (if applicable), fuel pumps, filters, lines, and exhaust system diagnostics and repair. Emission Control: Diagnosis and repair of emission control systems, including catalytic converters, EGR valves, and secondary air injection where applicable. Starting And Charging: Maintenance and repair of the starter motor, alternator, battery, and charging system circuits. Ignition System: Ignition coil, spark plugs, distributor (if applicable), ignition control module, and timing adjustments. Cooling Heating Ac: Radiator, water pump, thermostat, cooling fan, heater core, blower motor, and air conditioning system servicing and refrigerant handling (where applicable). Braking System: Disc and drum brake systems, ABS (Anti-lock Braking System) diagnosis and repair, brake lines, master cylinder, calipers, pads, and rotors. Bodywork Fittings: Front and rear bumper replacement, door panel removal, interior trim, glass replacement, seals, and body panel adjustments. Body Electrical: Headlights, taillights, interior lighting, power windows, central locking, wipers, horn, and dashboard instrument cluster diagnostics. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks, belt tensioning, spark plug replacement. Diagnosis: Troubleshooting common problems, diagnostic flowcharts, fault code interpretation (OBD-I era where applicable), and symptom-based diagnostics. Repair: Step-by-step repair instructions for all covered systems, including component removal, overhaul, and reinstallation. Disassembly Assembly: Detailed instructions for disassembling and reassembling major vehicle components and sub-systems. Technical Depth Depth Of Coverage: Comprehensive, covering routine maintenance to complete engine and transmission rebuilds, including electrical system diagnostics and bodywork repairs. Diagrams Illustrations: Highly detailed exploded pictures and diagrams to guide repair procedures accurately. 📊 Manual Specifications File Format Compatibility: All Versions of Windows & Mac Software Requirements: Adobe PDF Reader & WinZip Print Quality Printability: All pages are printable for convenient workshop use. Binding Type Binding: Digital (PDF format), no physical binding. Paper Type Paper Type: Not applicable (Digital PDF). ⚙️ Engine Specifications Primary Engine 1.4L Gasoline: TU3 series (e.g., TU3M). Power output typically around 75-80 PS (55-60 kW). Known for good fuel economy. 1.6L Gasoline: XU5 series (e.g., XU5M). Power output typically around 90 PS (66 kW). A common and reliable engine option. 1.8L Gasoline: XU7 series (e.g., XU7JP). Power output typically around 100-105 PS (74-77 kW). Offered a good balance of performance and economy. 1.9L Gasoline: XU9 series (e.g., XU9J1, XU9JA). Power outputs varied from 105 PS (77 kW) for the 8v to 125-130 PS (92-96 kW) for the 16v (Mi16 models). 2.0L Gasoline: XU10 series (e.g., XU10J2). Power output typically around 110-120 PS (81-88 kW). Offered stronger performance in later models. Performance Peak Horsepower Range: Approximately 75 PS (1.4L) to 130 PS (1.9L 16v Mi16). Fuel System Injection Systems: Bosch LE-Jetronic, Bosch Motronic ML4.1, Bosch Motronic M2.1, or single-point injection depending on engine and market. Carburetor variants were less common in later years. 🔧 Transmission Standard Transmission Type: 5-speed manual transmission (e.g., BE1, MA5) was standard on most models. Optional Transmission Type: 4-speed automatic transmission (e.g., ZF 4HP18) was available as an option on select gasoline engines. Features Gear Ratios: Specific gear ratios for each engine and transmission combination are detailed within the manual. Clutch Type: Hydraulically operated single dry plate clutch. 📐 Dimensions Exterior Length: Approx. 4,230-4,450 mm (saloon/estate), varying slightly by model year and body style. Width: Approx. 1,700 mm. Height: Approx. 1,400-1,450 mm. Wheelbase: Approx. 2,600 mm. Weights Curb Weight: Typically ranging from 1,050 kg to 1,300 kg depending on engine, transmission, and equipment. Gross Vehicle Weight: Specific GVW ratings available in the manual for load capacity. 🛡️ Safety Features Ratings Crash Test Results: Euro NCAP ratings were not standard for this era. Early models had basic...