BMW 325 325e 325es 1987 Full Service Repair Manual
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🏷️ Basic Information Identification Make: BMW Model: 3 Series Specific Models Covered: 325, 325e, 325es Year: 1987 Codes Chassis Code: E30 👋 Introduction Market Position Historical Context: The E30 3 Series was a pivotal model for BMW, solidifying its reputation for sporty driving dynamics and build quality in the compact executive sedan segment. Competitive Analysis Competitors: Competed with models like the Mercedes-Benz 190E, Audi 90, and various Japanese luxury sedans of the era. Key Features Driving Dynamics: Renowned for its balanced chassis, rear-wheel-drive layout, and engaging driving experience. Design: Classic BMW design language, characterized by its upright kidney grille and clean lines. Manual Value Owner Benefit: Empowers owners to perform essential maintenance and repairs, saving money and prolonging the life of a classic vehicle. 📋 Manual Details Coverage Areas Overall Coverage: Comprehensive repair and maintenance for 1987 BMW 325, 325e, and 325es models. Page Count Estimated Page Count: 1000+ Manual Type Type: Full Service Repair Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, repair, overhaul, and tuning for the M20 inline-six engines used in these models (2.7L for 325e/es, 2.5L for 325). Fuel System: Fuel injection system (Bosch Motronic), fuel pump, injectors, fuel pressure regulator, fuel lines. Ignition System: Ignition coil, distributor, spark plugs, ignition timing, electronic control unit (ECU) diagnostics. Cooling System: Radiator, water pump, thermostat, coolant hoses, fan clutch, heater core. Exhaust System: Exhaust manifolds, catalytic converter, muffler, O2 sensor diagnostics. Transmission Manual: Removal, installation, overhaul, clutch replacement, gear selection mechanisms, fluid specifications. Transmission Automatic: Removal, installation, hydraulic control, torque converter, shift solenoids, fluid specifications and flushing procedures. Drivetrain: Driveshaft, universal joints, differential, axle shafts, wheel bearings. Suspension: Front struts, control arms, ball joints, bushings, rear semi-trailing arms, shock absorbers, springs, sway bars. Steering: Power steering system, steering rack, tie rods, steering column, alignment procedures. Brakes: Front and rear disc brakes, brake calipers, master cylinder, brake lines, ABS system (if equipped), bleeding procedures, pad and rotor replacement. Electrical System: Wiring diagrams, battery, alternator, starter motor, fuses, relays, lighting system, gauges, instrument cluster. Climate Control: HVAC system, blower motor, evaporator, heater core, AC compressor, refrigerant handling (basic guidelines). Body And Chassis: Body panel removal and installation, door mechanisms, window regulators, body sealing, underbody protection. Interior: Seat removal, dashboard trim, headliner, carpeting. Procedures Included Maintenance: Oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid changes, belt inspections and replacement, battery maintenance. Troubleshooting: Systematic diagnostic procedures for common and uncommon issues, symptom-based troubleshooting charts. Repair: Step-by-step repair instructions for all major mechanical and electrical components. Rebuilding: Detailed instructions for engine and transmission rebuilding, including specifications and clearances. Restoration: Guidance applicable to restoring various components, bodywork, and interior. Diagnostics: Diagnostic trouble codes (DTCs) for applicable systems, sensor testing, actuator testing. Specifications: Torque specifications for all fasteners, engine clearances, alignment angles, fluid capacities. Technical Depth Depth: Extremely detailed, covering everything from basic fluid checks to complete engine and transmission overhauls and complex electrical diagnostics. 📊 Manual Specifications File Format Digital Format: Likely PDF; Searchable text and high-resolution images are expected for a comprehensive manual. Print Quality Image Quality: Expect clear, high-resolution diagrams, schematics, and photographs. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine 325E 325Es Engine Code: M20B27 Engine Type: Inline 6-cylinder, SOHC Displacement: 2.7 Liters (2693 cc) Bore X Stroke: 84.0 mm x 81.0 mm Compression Ratio: 8.5:1 (for 325e, designed for torque) Horsepower: Approx. 121 hp @ 4800 rpm (325e) Torque: Approx. 170 lb-ft @ 3250 rpm (325e) Primary Engine 325 Engine Code: M20B25 Engine Type: Inline 6-cylinder, SOHC Displacement: 2.5 Liters (2494 cc) Bore X Stroke: 84.0 mm x 75.0 mm Compression Ratio: 8.8:1 (for 325, higher performance) Horsepower: Approx. 168 hp @ 5800 rpm (325) Torque: Approx. 164 lb-ft @ 4300 rpm (325) Fuel System Type: Bosch Motronic electronic fuel injection (EFI) Recommended Fuel: Unleaded gasoline, 91 octane (or higher) 🔧 Transmission Standard Type: Getrag 260 5-speed manual transmission Optional Type: ZF 4HP22 4-speed automatic transmission Features Clutch Type: Hydraulically operated single dry plate clutch Final Drive Ratio: Varies by model and transmission, typically 3.25 or 3.46 for 5-speed, 3.25 for automatic. 📐 Dimensions Exterior Coupe Length: Approx. 170.5 inches (4331 mm) Width: Approx. 67.3 inches (1709 mm) Height: Approx. 54.5 inches (1384 mm) Exterior Sedan Length: Approx. 174.5 inches (4432 mm) Width: Approx. 67.3 inches (1709 mm) Height: Approx. 55.2 inches (1402 mm) Weights Curb Weight: Approx. 2750-3000 lbs (1247-1361 kg), varies by body style and options. Wheelbase: Approx. 104.5 inches (2654 mm) Track Width Front: Approx. 54.5 inches (1384 mm) Track Width Rear: Approx. 55.2 inches (1402 mm) 🛡️ Safety Features Ratings NHTSA Front Impact: Likely 4-star (based on contemporary standards for similar vehicles, specific rating for this year/model may be hard to find). Active Features...
The E30 3 Series was a pivotal model for BMW, solidifying its reputation for sporty driving dynamics and build quality in the compact executive sedan segment.
Competitive Analysis
Competitors:
Competed with models like the Mercedes-Benz 190E, Audi 90, and various Japanese luxury sedans of the era.
Key Features
Driving Dynamics:
Renowned for its balanced chassis, rear-wheel-drive layout, and engaging driving experience.
Design:
Classic BMW design language, characterized by its upright kidney grille and clean lines.
Manual Value
Owner Benefit:
Empowers owners to perform essential maintenance and repairs, saving money and prolonging the life of a classic vehicle.
📋 Manual Details
Coverage Areas
Overall Coverage:
Comprehensive repair and maintenance for 1987 BMW 325, 325e, and 325es models.
Page Count
Estimated Page Count:
1000+
Manual Type
Type:
Full Service Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, repair, overhaul, and tuning for the M20 inline-six engines used in these models (2.7L for 325e/es, 2.5L for 325).
Torque specifications for all fasteners, engine clearances, alignment angles, fluid capacities.
Technical Depth
Depth:
Extremely detailed, covering everything from basic fluid checks to complete engine and transmission overhauls and complex electrical diagnostics.
📊 Manual Specifications
File Format
Digital Format:
Likely PDF; Searchable text and high-resolution images are expected for a comprehensive manual.
Print Quality
Image Quality:
Expect clear, high-resolution diagrams, schematics, and photographs.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine 325E 325Es
Engine Code:
M20B27
Engine Type:
Inline 6-cylinder, SOHC
Displacement:
2.7 Liters (2693 cc)
Bore X Stroke:
84.0 mm x 81.0 mm
Compression Ratio:
8.5:1 (for 325e, designed for torque)
Horsepower:
Approx. 121 hp @ 4800 rpm (325e)
Torque:
Approx. 170 lb-ft @ 3250 rpm (325e)
Primary Engine 325
Engine Code:
M20B25
Engine Type:
Inline 6-cylinder, SOHC
Displacement:
2.5 Liters (2494 cc)
Bore X Stroke:
84.0 mm x 75.0 mm
Compression Ratio:
8.8:1 (for 325, higher performance)
Horsepower:
Approx. 168 hp @ 5800 rpm (325)
Torque:
Approx. 164 lb-ft @ 4300 rpm (325)
Fuel System
Type:
Bosch Motronic electronic fuel injection (EFI)
Recommended Fuel:
Unleaded gasoline, 91 octane (or higher)
🔧 Transmission
Standard
Type:
Getrag 260 5-speed manual transmission
Optional
Type:
ZF 4HP22 4-speed automatic transmission
Features
Clutch Type:
Hydraulically operated single dry plate clutch
Final Drive Ratio:
Varies by model and transmission, typically 3.25 or 3.46 for 5-speed, 3.25 for automatic.
📐 Dimensions
Exterior Coupe
Length:
Approx. 170.5 inches (4331 mm)
Width:
Approx. 67.3 inches (1709 mm)
Height:
Approx. 54.5 inches (1384 mm)
Exterior Sedan
Length:
Approx. 174.5 inches (4432 mm)
Width:
Approx. 67.3 inches (1709 mm)
Height:
Approx. 55.2 inches (1402 mm)
Weights
Curb Weight:
Approx. 2750-3000 lbs (1247-1361 kg), varies by body style and options.
Wheelbase:
Approx. 104.5 inches (2654 mm)
Track Width Front:
Approx. 54.5 inches (1384 mm)
Track Width Rear:
Approx. 55.2 inches (1402 mm)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Likely 4-star (based on contemporary standards for similar vehicles, specific rating for this year/model may be hard to find).
Active Features
ABS:
Anti-lock Braking System (ABS) was optional or standard on some later models/trims.
Passive Features
Airbags:
Driver-side airbag became available as an option towards the end of the E30 generation, but not standard for early 1987 models.
Seatbelts:
Three-point inertia-reel seatbelts.
💡 Technology Features
Infotainment
Head Unit:
Original head units were typically AM/FM radio with cassette player. Aftermarket upgrades are common.
Driver Assistance
ABS:
As mentioned, ABS was an option on some models.
Connectivity
Bluetooth Connectivity:
Not available in original factory configuration. Requires aftermarket installation.
Gauges
Instrument Cluster:
Includes speedometer, tachometer, fuel gauge, coolant temperature gauge, and oil pressure light. Odometer issues are prevalent.
🔧 Maintenance
Service Intervals Engine Oil
Interval Miles:
7,500 miles or 12 months (synthetic blend)
Interval Km:
12,000 km or 12 months (synthetic blend)
Service Intervals Spark Plugs
Interval Miles:
30,000 miles (depending on plug type, refer to manual for specific recommendations)
Service Intervals Transmission Fluid
Interval Miles:
Check condition at 30,000 miles, replace as needed (manual specifies inspection).
Fluid Specifications Engine Oil
Type:
API SG or higher, SAE 10W-40 or 15W-50 recommended (refer to manual for seasonal variations).
Capacity Quarts:
5.5 quarts (5.2 liters) with filter change (M20 engines).
Fluid Specifications Coolant
Type:
50/50 mixture of BMW antifreeze or equivalent and distilled water.
Fluid Specifications Brake Fluid
Type:
DOT 3 or DOT 4 brake fluid.
Fluid Specifications Transmission Manual
Type:
API GL-4 SAE 75W-90 synthetic gear oil recommended.
Fluid Specifications Transmission Automatic
Type:
Dexron II or equivalent ATF.
Known Issues
Engine Oil Leaks:
Valve cover gasket, oil pan gasket, and front/rear main seals are common leak points.
Cooling System:
Plastic expansion tank can become brittle and crack; water pump and thermostat failures.
Suspension Bushings:
Control arm bushings, trailing arm bushings, and sway bar bushings are prone to wear, affecting handling.
Fuel Pump Reliability:
Early models may have weaker fuel pumps; replacement recommended as preventative maintenance.
Heater Core:
Heater core leaks can occur, often leading to coolant in the cabin.
Wiper Motor:
Wiper motor failure can affect the function of the windshield wipers.
Odometer Gears:
Odometer gears in the instrument cluster are a very common failure point, causing the odometer to stop working.
📚 Vehicle History
Brand Heritage
Bmw Legacy:
BMW has a long history of producing driver-focused performance sedans and coupes, with the 3 Series becoming its most iconic and successful line.
Model Evolution
E30 Introduction:
The E30 generation was introduced in 1982 as the successor to the E21 3 Series, featuring a significant redesign and improved engineering.
E30 Lifespan:
Produced from 1982 to 1994 (with significant updates throughout its run).
Production
Manufacturing Location:
Primarily Germany (Munich).
Engine Variants Context:
The 325e/es (eta) models featured a long-stroke, low-revving engine designed for fuel efficiency and torque, while the 325 had the higher-revving M20B25 engine.
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The E30 3 Series, in various configurations including the 325i, was a frequent recipient of Car and Driver's '10Best' list during its production run, underscoring its performance and value.
Ratings
Driving Enthusiast Magazine:
Consistently praised by enthusiasts and automotive publications for its handling and driver engagement.
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