Daihatsu Charade 1987 Workshop Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Charade Year: 1987 Codes Chassis Codes Covered: G100, G101, G102, G103 Engine Codes Covered: CB23, CB24, CB46, CD21 👋 Introduction Market Position Segment: Subcompact / Kei car derived (for Japanese market), compact economy car (international). Target Audience: Owners seeking to perform DIY maintenance and repairs, independent repair shops, restoration enthusiasts. Competitive Analysis Key Competitors: Suzuki Swift/Cultus, Honda City, Toyota Starlet, Nissan March/Micra, Ford Fiesta, Volkswagen Polo. Key Features Vehicle Design Philosophy: Compact dimensions, fuel efficiency, practicality, affordability. Body Styles Offered: 3-door hatchback, 5-door hatchback, Saloon (4-door sedan), Convertible. Key Features Manual Value Proposition: Provides comprehensive technical information to maintain and repair the vehicle, reducing reliance on professional services and preserving vehicle value. Practicality: Enables enthusiasts and owners to undertake complex repairs and diagnostics, fostering a deeper understanding of their vehicle. 📋 Manual Details Coverage Areas Primary Coverage: Full Workshop Manual / Service and Repair Page Count Estimated Pages: Approximately 600+ Manual Type Type: Factory Service Manual (FSM) / Workshop Manual Language Language: English Format Format: Printed Manual (Original Equipment) 📖 Manual Coverage Systems Covered Engine Mechanical: Full disassembly, inspection, repair, and reassembly of all engine components including cylinder head, block, crankshaft, pistons, connecting rods, camshafts, valves, timing systems, lubrication, and cooling. Engine Management: Carburetor systems (Diaphragm type, Float type), Ignition system, Fuel injection system (EFI variants), Emissions control systems (EGR, PCV, EVAP). Transmission Manual: Complete overhaul, clutch system, gear shifting mechanisms, input/output shafts, bearings, seals. Transmission Automatic: Overhaul, torque converter, planetary gear sets, valve body, hydraulic control systems, band and clutch applications. Drivetrain: Front-wheel drive (FWD) system, drive shafts, CV joints, differential, hub bearings. Suspension: Front strut suspension (MacPherson), Rear torsion beam or independent suspension, shock absorbers, springs, control arms, bushings, alignment specifications. Steering: Rack and pinion steering system, steering column, tie rod ends, power steering system (if equipped), troubleshooting. Brakes: Front disc brakes, Rear drum brakes, brake hydraulics, master cylinder, wheel cylinders, brake calipers, brake pads/shoes, parking brake system, ABS (if equipped), bleeding procedures. Electrical System Overview: Wiring diagrams for all circuits, component location, connector identification, fuse and relay identification, battery, charging system (alternator, regulator), starting system (starter motor). Lighting And Indicators: Headlights, taillights, turn signals, interior lighting, hazard warning system, bulb specifications. Instrumentation And Gauges: Speedometer, tachometer, fuel gauge, temperature gauge, warning lights, diagnostic indicators. Body And Chassis: Body panel removal and installation, door mechanisms, window regulators, seat adjustments, interior trim, exterior trim, corrosion protection. Heating And Air Conditioning: HVAC system components, refrigerant, blower motor, control panel, ducting, troubleshooting. Manual Type Details Depth Of Coverage: Comprehensive repair and overhaul procedures, diagnostic charts, troubleshooting guides, component specifications, torque values, clearance measurements, overhaul procedures for major assemblies. Procedures Included Routine Maintenance: Oil change intervals, filter replacements, spark plug checks, coolant flushes, belt inspections, brake pad wear checks, tire rotation. Major Component Repair: Engine rebuilds, transmission overhauls, brake system repairs, suspension component replacement, steering system overhauls. Diagnostic Troubleshooting: Systematic approach to identifying and resolving common and uncommon faults using diagnostic flowcharts and symptom analysis. Electrical Troubleshooting: Using wiring diagrams to trace circuits, test components, and diagnose electrical faults. Bodywork And Trim: Removal and installation of body panels, interior trim pieces, bumpers, and glass. Lubrication And Fluid Service: Specific fluid types, capacities, and change intervals for engine oil, transmission fluid, brake fluid, coolant, and power steering fluid. Technical Depth Diagnostic Charts: Detailed charts linking symptoms to potential causes and corrective actions. Torque Specifications: Precise torque values for critical fasteners across all systems. Clearances And Tolerances: Engine component clearances (piston ring gap, bearing clearance), brake shoe/pad clearances, etc. Special Tools: Identification and use of specific Daihatsu or commonly available special tools required for certain procedures. Wiring Diagrams: Comprehensive, high-quality wiring diagrams for all electrical systems. 📊 Manual Specifications File Format Format Type: Printed (Bound) Book Print Quality Paper Quality: Durable, high-quality paper stock suitable for workshop environments. Print Clarity: Clear, legible text and high-resolution diagrams/illustrations. Binding Type Binding: Sturdy, professional binding allowing the manual to lay flat for ease of use. ⚙️ Engine Specifications Primary Engine Variants Engine 1: 1.0L (993cc) 3-cylinder, SOHC, naturally aspirated (CB23, CB24) Engine 2: 1.3L (1298cc) 4-cylinder, SOHC, naturally aspirated (CB46, CD21) Engine 3: 1.3L (1298cc) 4-cylinder, DOHC, 16-valve, turbocharged (GTti variants - CB60) Performance 1 0L Horsepower Cb23 Cb24: Approx. 50-55 PS (37-40 kW) @ 5500 rpm Torque Cb23 Cb24: Approx. 70-75 Nm (52-55 lb-ft) @ 3500 rpm Performance 1 3L Na Horsepower Cb46 Cd21: Approx. 68-72 PS (50-53 kW) @ 5600 rpm Torque Cb46 Cd21: Approx. 100-105 Nm (74-77 lb-ft) @ 3500 rpm Performance 1 3L Turbo Horsepower Cb60 Gtti: Approx. 101-105 PS (74-77 kW) @ 6000 rpm Torque Cb60 Gtti: Approx. 130-135 Nm (96-99 lb-ft) @ 4000 rpm Fuel System Fuel Delivery: Carburetor (Hitachi, Mikuni) or Electronic Fuel Injection (EFI) for later/performance models. Fuel Type: Unleaded Gasoline (RON...

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Typ: Car

Anbieter:

Art.-Nr: 584311

Sammlungen: ALL Daihatsu

Verfügbarkeit: Auf Lager

Stichworte: 1987 Car Cars Charade Daihatsu Wiring Diagrams

Produktvarianten

Beschreibung

🏷️ Basic Information

Identification

Make:

Daihatsu

Model:

Charade

Year:

Codes

Chassis Codes Covered:

G100, G101, G102, G103

Engine Codes Covered:

CB23, CB24, CB46, CD21

👋 Introduction

Market Position

Segment:

Subcompact / Kei car derived (for Japanese market), compact economy car (international).

Target Audience:

Owners seeking to perform DIY maintenance and repairs, independent repair shops, restoration enthusiasts.

Competitive Analysis

Key Competitors:

Suzuki Swift/Cultus, Honda City, Toyota Starlet, Nissan March/Micra, Ford Fiesta, Volkswagen Polo.

Key Features Vehicle

Design Philosophy:

Compact dimensions, fuel efficiency, practicality, affordability.

Body Styles Offered:

3-door hatchback, 5-door hatchback, Saloon (4-door sedan), Convertible.

Key Features Manual

Value Proposition:

Provides comprehensive technical information to maintain and repair the vehicle, reducing reliance on professional services and preserving vehicle value.

Practicality:

Enables enthusiasts and owners to undertake complex repairs and diagnostics, fostering a deeper understanding of their vehicle.

📋 Manual Details

Coverage Areas

Primary Coverage:

Full Workshop Manual / Service and Repair

Page Count

Estimated Pages:

Approximately 600+

Manual Type

Type:

Factory Service Manual (FSM) / Workshop Manual

Language

Language:

English

Format

Format:

Printed Manual (Original Equipment)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Full disassembly, inspection, repair, and reassembly of all engine components including cylinder head, block, crankshaft, pistons, connecting rods, camshafts, valves, timing systems, lubrication, and cooling.

Engine Management:

Carburetor systems (Diaphragm type, Float type), Ignition system, Fuel injection system (EFI variants), Emissions control systems (EGR, PCV, EVAP).

Transmission Manual:

Complete overhaul, clutch system, gear shifting mechanisms, input/output shafts, bearings, seals.

Transmission Automatic:

Overhaul, torque converter, planetary gear sets, valve body, hydraulic control systems, band and clutch applications.

Drivetrain:

Front-wheel drive (FWD) system, drive shafts, CV joints, differential, hub bearings.

Suspension:

Front strut suspension (MacPherson), Rear torsion beam or independent suspension, shock absorbers, springs, control arms, bushings, alignment specifications.

Steering:

Rack and pinion steering system, steering column, tie rod ends, power steering system (if equipped), troubleshooting.

Brakes:

Front disc brakes, Rear drum brakes, brake hydraulics, master cylinder, wheel cylinders, brake calipers, brake pads/shoes, parking brake system, ABS (if equipped), bleeding procedures.

Electrical System Overview:

Wiring diagrams for all circuits, component location, connector identification, fuse and relay identification, battery, charging system (alternator, regulator), starting system (starter motor).

Lighting And Indicators:

Headlights, taillights, turn signals, interior lighting, hazard warning system, bulb specifications.

Instrumentation And Gauges:

Speedometer, tachometer, fuel gauge, temperature gauge, warning lights, diagnostic indicators.

Body And Chassis:

Body panel removal and installation, door mechanisms, window regulators, seat adjustments, interior trim, exterior trim, corrosion protection.

Heating And Air Conditioning:

HVAC system components, refrigerant, blower motor, control panel, ducting, troubleshooting.

Manual Type Details

Depth Of Coverage:

Comprehensive repair and overhaul procedures, diagnostic charts, troubleshooting guides, component specifications, torque values, clearance measurements, overhaul procedures for major assemblies.

Procedures Included

Routine Maintenance:

Oil change intervals, filter replacements, spark plug checks, coolant flushes, belt inspections, brake pad wear checks, tire rotation.

Major Component Repair:

Engine rebuilds, transmission overhauls, brake system repairs, suspension component replacement, steering system overhauls.

Diagnostic Troubleshooting:

Systematic approach to identifying and resolving common and uncommon faults using diagnostic flowcharts and symptom analysis.

Electrical Troubleshooting:

Using wiring diagrams to trace circuits, test components, and diagnose electrical faults.

Bodywork And Trim:

Removal and installation of body panels, interior trim pieces, bumpers, and glass.

Lubrication And Fluid Service:

Specific fluid types, capacities, and change intervals for engine oil, transmission fluid, brake fluid, coolant, and power steering fluid.

Technical Depth

Diagnostic Charts:

Detailed charts linking symptoms to potential causes and corrective actions.

Torque Specifications:

Precise torque values for critical fasteners across all systems.

Clearances And Tolerances:

Engine component clearances (piston ring gap, bearing clearance), brake shoe/pad clearances, etc.

Special Tools:

Identification and use of specific Daihatsu or commonly available special tools required for certain procedures.

Wiring Diagrams:

Comprehensive, high-quality wiring diagrams for all electrical systems.

📊 Manual Specifications

File Format

Format Type:

Printed (Bound) Book

Print Quality

Paper Quality:

Durable, high-quality paper stock suitable for workshop environments.

Print Clarity:

Clear, legible text and high-resolution diagrams/illustrations.

Binding Type

Binding:

Sturdy, professional binding allowing the manual to lay flat for ease of use.

⚙️ Engine Specifications

Primary Engine Variants

Engine 1:

1.0L (993cc) 3-cylinder, SOHC, naturally aspirated (CB23, CB24)

Engine 2:

1.3L (1298cc) 4-cylinder, SOHC, naturally aspirated (CB46, CD21)

Engine 3:

1.3L (1298cc) 4-cylinder, DOHC, 16-valve, turbocharged (GTti variants - CB60)

Performance 1 0L

Horsepower Cb23 Cb24:

Approx. 50-55 PS (37-40 kW) @ 5500 rpm

Torque Cb23 Cb24:

Approx. 70-75 Nm (52-55 lb-ft) @ 3500 rpm

Performance 1 3L Na

Horsepower Cb46 Cd21:

Approx. 68-72 PS (50-53 kW) @ 5600 rpm

Torque Cb46 Cd21:

Approx. 100-105 Nm (74-77 lb-ft) @ 3500 rpm

Performance 1 3L Turbo

Horsepower Cb60 Gtti:

Approx. 101-105 PS (74-77 kW) @ 6000 rpm

Torque Cb60 Gtti:

Approx. 130-135 Nm (96-99 lb-ft) @ 4000 rpm

Fuel System

Fuel Delivery:

Carburetor (Hitachi, Mikuni) or Electronic Fuel Injection (EFI) for later/performance models.

Fuel Type:

Unleaded Gasoline (RON 91 or higher recommended)

Cooling System

Type:

Water-cooled, pressurized system with thermostat and electric fan (depending on model).

Lubrication System

Oil Capacity Approx:

3.0 - 3.5 Liters (3.2 - 3.7 US Quarts) with filter change

🔧 Transmission

Standard Transmission

Type Manual:

5-speed manual transmission.

Optional Transmission

Type Automatic:

3-speed or 4-speed automatic transmission (model dependent).

Features

Clutch Type:

Hydraulically actuated diaphragm clutch (most models).

Drivetrain Layout:

Front-engine, Front-wheel drive (FWD).

Fluid Type

Manual Transmission Fluid:

API GL-4 SAE 75W-90 or SAE 80W-90 gear oil.

Automatic Transmission Fluid:

Dexron II or equivalent.

📐 Dimensions

Exterior Length

Typical Length:

Approx. 3700 mm (145.7 inches)

Exterior Width

Typical Width:

Approx. 1600 mm (63.0 inches)

Exterior Height

Typical Height:

Approx. 1380-1400 mm (54.3-55.1 inches)

Wheelbase

Typical Wheelbase:

Approx. 2300 mm (90.6 inches)

Weights

Curb Weight Approx:

750 - 950 kg (1653 - 2094 lbs) depending on model and configuration.

Wheels Tires

Wheel Bolt Pattern:

4x114.3 mm (4x4.5 inches)

Typical Tire Sizes:

155/70 R13, 165/70 R13, 175/60 R14 (GTti variants).

🛡️ Safety Features

Ratings

Crash Test Availability:

Limited official crash test data available for this generation. Designed to meet prevailing safety standards of the late 1980s.

Active Features

Braking System:

Front ventilated disc brakes, rear drum brakes. Anti-lock Braking System (ABS) available on select higher-trim models.

Passive Features

Seatbelts:

Three-point seatbelts for front occupants, two-point for rear passengers (configurable).

Body Structure:

Reinforced body structure with crumple zones for impact absorption.

💡 Technology Features

Infotainment

Audio System:

Factory fitted AM/FM radio with cassette player. Options for upgraded units or aftermarket installations.

Driver Assistance

ABS Availability:

Optional on higher trim levels or specific market variants.

Connectivity

Exterior Antennae:

Manual or power-operated antenna for radio reception.

🔧 Maintenance

Service Intervals Engine Oil

Oil Change Frequency:

Every 5,000 km (3,000 miles) or 6 months, whichever comes first. (Refer to manual for specific oil type).

Service Intervals Filters

Oil Filter Replacement:

Replace at every oil change.

Air Filter Replacement:

Inspect every 10,000 km (6,000 miles), replace as needed or every 20,000 km (12,000 miles).

Service Intervals Ignition

Spark Plug Replacement:

Inspect every 20,000 km (12,000 miles), replace approximately every 40,000 km (24,000 miles) depending on plug type.

Service Intervals Cooling

Coolant Flush:

Every 2 years or 40,000 km (24,000 miles).

Fluid Specifications

Engine Oil Type:

API SF/SG, SAE 10W-30 or 10W-40 recommended. Consult manual for extreme temperature variations.

Brake Fluid Type:

DOT 3 or DOT 4.

Coolant Type:

Ethylene Glycol based antifreeze (50/50 mix with distilled water).

Known Issues

Engine Gasket Leaks:

Potential for head gasket leaks and valve cover gasket leaks due to age and heat cycles.

Carburetor Issues:

Carburetor jets can become clogged, leading to rough idling or poor performance. Rebuilds or cleaning may be required.

Electrical Connector Corrosion:

Corrosion in electrical connectors, especially ground points and main harness connections, can cause intermittent electrical faults.

Suspension Wear:

Bushings, ball joints, and tie rod ends can wear out, leading to play in steering and suspension noise.

Rust And Corrosion:

Common on older vehicles, particularly wheel arches, sills, and around window seals.

📚 Vehicle History

Brand Heritage

Daihatsu Legacy:

Daihatsu, a subsidiary of Toyota, has a long history of producing small, economical, and reliable vehicles, often specializing in the Kei car segment.

Model Evolution

Third Generation Charade:

The 1987 model represents the third generation (G100 series) of the Charade, introduced in 1987. It featured a completely new design, larger dimensions than its predecessor, and offered a wider range of engine options, including a potent turbocharged variant for the GTti model.

Production

Manufacturing Locations:

Primarily manufactured in Japan by Daihatsu Motor Co., Ltd. Also produced under license in other countries.

🏆 Awards & Recognition

Recognitions

General Reputation:

The Daihatsu Charade was generally well-regarded for its fuel efficiency, reliability, and value for money in the economy car segment during its production years. The GTti variant gained a cult following for its performance.