BMW 740i 740iL 1988-1994 Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: BMW Model: 7 Series Specific Model: 740i, 740iL Generation Generation: E32 Codes Chassis Code: E32 Engine Codes: M60B40 👋 Introduction Market Position Market Segment: Full-size luxury sedan. Competitive Analysis Competitors: Mercedes-Benz S-Class (W126/W140), Audi V8, Lexus LS 400, Jaguar XJ. Key Features Design Philosophy: BMW's focus on driving dynamics ('The Ultimate Driving Machine') applied to the luxury segment, blending performance with comfort and advanced technology for its era. Target Audience: Affluent individuals seeking a sophisticated, powerful, and engaging luxury sedan. Manual Purpose Primary Purpose: To provide comprehensive diagnostic, repair, and maintenance information for BMW 740i and 740iL models from 1988 to 1994, enabling technicians and knowledgeable owners to service these vehicles accurately and efficiently. 📋 Manual Details Coverage Areas Model Years Covered: 1988, 1989, 1990, 1991, 1992, 1993, 1994 Page Count Page Count: 982 Manual Type Manual Type: Workshop Repair Service Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete engine mechanicals, fuel injection (DME), ignition system, cooling system, lubrication system, exhaust system. Transmission: Automatic transmission (e.g., ZF 4HP24) repair, overhaul, fluid specifications, shift diagnostics. Drivetrain: Rear-wheel drive system, driveshaft, differential, axles, components. Suspension: Front and rear suspension components, shock absorbers, springs, bushings, control arms, hydraulic self-leveling rear suspension (optional). Steering: Power steering system, steering rack, steering column, components, adjustments. Brakes: Hydraulic brake system, ABS (Anti-lock Braking System) diagnostics and repair, brake pads, rotors, lines, master cylinder, calipers. Electrical System: Complete electrical schematics, battery, alternator, starter, lighting system, power windows, mirrors, central locking, comfort electronics, fuse box layouts, diagnostic connectors. Bodywork: Body panel repair, door mechanisms, hinges, latches, window regulators, seals, corrosion protection. HVAC: Heating, Ventilation, and Air Conditioning system diagnosis, repair, refrigerant handling, blower motor, climate control unit. Interior: Dashboard removal and installation, seat mechanisms, trim panels, audio system integration. Procedures Included Maintenance: Routine maintenance procedures, oil changes, filter replacements, spark plug changes, fluid level checks and top-offs. Troubleshooting: Extensive troubleshooting guides for various systems, diagnostic fault codes (DTCs) and their meanings, symptom-based diagnostics. Repair: Detailed step-by-step repair instructions for all major components and systems, including component removal, disassembly, inspection, repair, and reassembly. Overhaul: Comprehensive procedures for engine and transmission overhaul, including specifications and tolerances. Adjustments: Procedures for adjusting critical components such as throttle linkage, parking brake, and alignment specifications. Diagnostics: Advanced diagnostic procedures, including use of specialized tools and reading diagnostic data. Technical Depth Depth Level: Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, including electrical system diagnostics and component-level repair. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, suitable for printing individual pages or the entire manual. Binding Type Binding Type: Digital (PDF) Paper Type Paper Type: N/A (Digital) Searchability Searchability: Fully searchable text for quick information retrieval. ⚙️ Engine Specifications Primary Engine Engine Model: M60B40 Engine Type: 4.0L V8 (32-valve) DOHC Performance Horsepower: Approx. 282 hp @ 5800 rpm Torque: Approx. 295 lb-ft @ 4500 rpm Fuel System Fuel Delivery: Bosch Motronic M3.3 electronic fuel injection (EFI) with Mass Air Flow (MAF) sensor. Fuel Type: Premium Unleaded Gasoline (91 octane or higher) Engine Management ECU: Motronic M3.3 Engine Components Block Material: Aluminum Alloy Cylinder Head Material: Aluminum Alloy 🔧 Transmission Standard Transmission Type: 4-speed Automatic (ZF 4HP24) Optional Transmission Type: None (Manual transmission was not offered on the 740i/iL in most markets during this period). Features Transmission Control: Electronic control with multiple modes (e.g., Sport, Economy). Fluid Specifications Transmission Fluid: BMW ATF LT-3 or equivalent Dexron III type fluid (refer to manual for exact specification). 📐 Dimensions Exterior Wheelbase 740I: 2,900 mm (114.2 in) Wheelbase 740Il: 3,070 mm (120.9 in) Length 740I: 4,970 mm (195.7 in) Length 740Il: 5,120 mm (201.6 in) Width: 1,846 mm (72.7 in) Height: 1,420 mm (55.9 in) Weights Curb Weight 740I: Approx. 1,770 kg (3,902 lbs) Curb Weight 740Il: Approx. 1,850 kg (4,079 lbs) Tires Wheels Wheel Bolt Pattern: 5x120 mm Standard Wheel Size: 15-inch alloy (e.g., 7x15 ET 20) Standard Tire Size: 225/60 R15 🛡️ Safety Features Ratings Crash Test Data: While specific NCAP ratings for this era are less standardized, BMW vehicles of this period were engineered to high safety standards for their time, featuring robust body structures. Active Features ABS: Standard Bosch ABS III Traction Control: Optional ASC (Automatic Stability Control) on later models. Passive Features Airbags: Driver's side airbag standard from approximately 1992 onwards, optional earlier. Passenger airbag optional. Seatbelts: Three-point inertia-reel seatbelts for all occupants, front seatbelt height adjustment. Body Structure: Reinforced safety cage, crumple zones. 💡 Technology Features Infotainment Audio System: Premium Hi-Fi audio system, optional CD changer, cassette player. Navigation: Optional early generation BMW navigation system (on-board computer with map display). Driver Assistance Cruise Control: Standard electronic cruise control. Parking Assistance: Optional rear parking sensors (Park Distance Control - PDC) on later models. Comfort Features...
Mercedes-Benz S-Class (W126/W140), Audi V8, Lexus LS 400, Jaguar XJ.
Key Features
Design Philosophy:
BMW's focus on driving dynamics ('The Ultimate Driving Machine') applied to the luxury segment, blending performance with comfort and advanced technology for its era.
Target Audience:
Affluent individuals seeking a sophisticated, powerful, and engaging luxury sedan.
Manual Purpose
Primary Purpose:
To provide comprehensive diagnostic, repair, and maintenance information for BMW 740i and 740iL models from 1988 to 1994, enabling technicians and knowledgeable owners to service these vehicles accurately and efficiently.
Extensive troubleshooting guides for various systems, diagnostic fault codes (DTCs) and their meanings, symptom-based diagnostics.
Repair:
Detailed step-by-step repair instructions for all major components and systems, including component removal, disassembly, inspection, repair, and reassembly.
Overhaul:
Comprehensive procedures for engine and transmission overhaul, including specifications and tolerances.
Adjustments:
Procedures for adjusting critical components such as throttle linkage, parking brake, and alignment specifications.
Diagnostics:
Advanced diagnostic procedures, including use of specialized tools and reading diagnostic data.
Technical Depth
Depth Level:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, including electrical system diagnostics and component-level repair.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, suitable for printing individual pages or the entire manual.
Binding Type
Binding Type:
Digital (PDF)
Paper Type
Paper Type:
N/A (Digital)
Searchability
Searchability:
Fully searchable text for quick information retrieval.
⚙️ Engine Specifications
Primary Engine
Engine Model:
M60B40
Engine Type:
4.0L V8 (32-valve) DOHC
Performance
Horsepower:
Approx. 282 hp @ 5800 rpm
Torque:
Approx. 295 lb-ft @ 4500 rpm
Fuel System
Fuel Delivery:
Bosch Motronic M3.3 electronic fuel injection (EFI) with Mass Air Flow (MAF) sensor.
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher)
Engine Management
ECU:
Motronic M3.3
Engine Components
Block Material:
Aluminum Alloy
Cylinder Head Material:
Aluminum Alloy
🔧 Transmission
Standard
Transmission Type:
4-speed Automatic (ZF 4HP24)
Optional
Transmission Type:
None (Manual transmission was not offered on the 740i/iL in most markets during this period).
Features
Transmission Control:
Electronic control with multiple modes (e.g., Sport, Economy).
Fluid Specifications
Transmission Fluid:
BMW ATF LT-3 or equivalent Dexron III type fluid (refer to manual for exact specification).
📐 Dimensions
Exterior
Wheelbase 740I:
2,900 mm (114.2 in)
Wheelbase 740Il:
3,070 mm (120.9 in)
Length 740I:
4,970 mm (195.7 in)
Length 740Il:
5,120 mm (201.6 in)
Width:
1,846 mm (72.7 in)
Height:
1,420 mm (55.9 in)
Weights
Curb Weight 740I:
Approx. 1,770 kg (3,902 lbs)
Curb Weight 740Il:
Approx. 1,850 kg (4,079 lbs)
Tires Wheels
Wheel Bolt Pattern:
5x120 mm
Standard Wheel Size:
15-inch alloy (e.g., 7x15 ET 20)
Standard Tire Size:
225/60 R15
🛡️ Safety Features
Ratings
Crash Test Data:
While specific NCAP ratings for this era are less standardized, BMW vehicles of this period were engineered to high safety standards for their time, featuring robust body structures.
Active Features
ABS:
Standard Bosch ABS III
Traction Control:
Optional ASC (Automatic Stability Control) on later models.
Passive Features
Airbags:
Driver's side airbag standard from approximately 1992 onwards, optional earlier. Passenger airbag optional.
Seatbelts:
Three-point inertia-reel seatbelts for all occupants, front seatbelt height adjustment.
Body Structure:
Reinforced safety cage, crumple zones.
💡 Technology Features
Infotainment
Audio System:
Premium Hi-Fi audio system, optional CD changer, cassette player.
Navigation:
Optional early generation BMW navigation system (on-board computer with map display).
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Parking Assistance:
Optional rear parking sensors (Park Distance Control - PDC) on later models.
Electrically adjustable front seats with memory function, heated seats (optional).
Connectivity
Phone Integration:
Optional integrated car phone system.
🔧 Maintenance
Service Intervals
Oil Change:
Every 7,500 - 10,000 miles or annually, whichever comes first (refer to specific model year recommendations in manual).
Major Service:
Indications for spark plug replacement, coolant flush, transmission fluid service typically around 30,000-60,000 miles. (Manual will detail specific intervals for each component).
Fluid Specifications
Engine Oil:
SAE 5W-30 or 5W-40 synthetic engine oil meeting BMW LL-98 or equivalent specifications. (Consult manual for exact capacity and ACEA/API rating).
Coolant:
BMW Blue coolant (G48) or equivalent G-48 ethylene glycol based antifreeze mixed with distilled water (50/50 ratio).
Brake Fluid:
DOT 4 brake fluid.
Known Issues
Common Wear Items:
Valve stem seals (can cause oil consumption), cooling system components (hoses, expansion tank, water pump), VANOS system (on later M60 engines with single VANOS, though less common than M62), ABS sensors, ignition coils/plugs, fuel pump, starter motor.
Oil Leaks:
Common from valve cover gaskets, oil pan gasket, and oil filter housing.
Electrical Issues:
Can include EML (Engine Management Light) issues, dashboard warning lights, and issues with comfort electronics due to aging wiring harnesses or modules.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
Bayerische Motoren Werke AG, known for its engineering prowess, performance-oriented vehicles, and luxury segment presence since the mid-20th century.
Model Evolution
E32 Introduction:
The E32 generation 7 Series was introduced in 1986, succeeding the E23. The 740i and 740iL models, powered by the new M60 V8 engine, were introduced in 1992, replacing the 735i and 735iL with the straight-six engines.
Production
Production Years:
1988-1994 for E32 740i/iL
Manufacturing Location:
Dingolfing, Germany
🏆 Awards & Recognition
Recognitions
Automotive Press Awards:
While specific awards for the 740i/iL of this era are less documented publicly than modern vehicles, the E32 generation consistently received praise for its engineering, comfort, and performance in automotive reviews of the time, solidifying BMW's position in the luxury market.
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