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1988-1996 JAGUAR XJS Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Jaguar Model: XJS Model Years Covered: 1988-1996 Generation: Late Series II / Series III Chassis Codes: XJ-SC (later convertible), XJ-S (coupe) 👋 Introduction Market Position Vehicle Segment: Luxury Grand Tourer (GT) Target Audience: Owners and independent repair shops specializing in classic and modern Jaguars. Competitive Analysis Comparison To Jtis: Explicitly stated as 'Not a JTIS', indicating it is likely a more direct factory manual rather than the later Jaguar Technical Information System, potentially offering more granular detail or a different structure. Key Features Comprehensive Coverage: Covers a wide range of mechanical and electrical systems, from basic maintenance to complete overhauls, making it a definitive resource. Diagnostic Emphasis: Strong focus on troubleshooting and diagnostics, including specific DTCs, which is crucial for complex vehicles like the XJS. Detail Level: Provides detailed technical specifications, torque settings, and procedures essential for accurate repairs. 📋 Manual Details Coverage Areas Systems Covered Summary: Engine, transmission, electrical, brakes, suspension, steering, body, cooling, fuel, exhaust, diagnostics, maintenance, alignment, instrument panel. Page Count Estimated Page Count: Extensive (typical factory service manuals for this era are 1000+ pages, specific count not provided but indicated as comprehensive). Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine Service: Complete overhaul, rebuilding procedures, component diagnostics, torque specifications, firing order, belt routing. Transmission Service: Removal, installation, overhaul, rebuilding procedures, fluid specifications. Electrical Systems: Comprehensive wiring diagrams, troubleshooting guides, diagnostic trouble codes (DTCs) and resolutions, instrument panel. Suspension And Steering: Front end alignment procedures, steering system overhaul, suspension component service and replacement. Braking System: Brake servicing procedures, component replacement, hydraulic system diagnostics. Cooling System: Radiator, fan, thermostat, water pump service and diagnostics. Fuel System: Fuel pump, injectors, lines, and tank service and diagnostics. Exhaust System: Exhaust servicing, component replacement, catalytic converter information. Bodywork: Body panel repair, trim removal and installation, structural information. Procedures Included Maintenance Procedures: Factory maintenance schedules, fluid changes, filter replacements, lubrication points. Troubleshooting And Diagnostics: Systematic troubleshooting flows, diagnostic trouble code interpretation and resolution strategies. Repair Procedures: Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation. Overhaul And Rebuilding: Detailed instructions for engine and transmission overhauls, including component specifications and clearances. Alignment Procedures: Front end alignment specifications and adjustment procedures. Technical Depth Diagnostic Capabilities: Advanced diagnostics covering electrical faults, engine performance issues, and system malfunctions, including DTCs. Repair Complexity: Covers basic to advanced repair procedures, including complete engine and transmission rebuilds, suitable for professional mechanics and experienced enthusiasts. Documentation Type: Factory original service information, providing authoritative and accurate repair data. 📊 Manual Specifications File Format File Format: PDF Searchability: Likely text-searchable PDF, allowing for quick access to specific information. Print Quality Image Quality: Typically high quality scans of original factory documents, including clear diagrams and illustrations. Binding Type Binding Type Digital: N/A (Digital Download) Paper Type Paper Type Digital: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine 1 Engine Type 1: 5.3L (5343cc) V12 (pre-HE and HE variants) Engine Code 1: Various codes depending on specific market and emissions standards (e.g., V12-HE). Bore Stroke 1: 83.25 mm x 82.55 mm (typical for V12) Compression Ratio 1: Approximately 9.5:1 to 10.0:1 (depending on HE variant and market) Horsepower 1: 263 bhp to 287 bhp (approximate, depending on market and emissions) Torque 1: 300 lb-ft to 330 lb-ft (approximate, depending on market and emissions) Fuel System 1: Bosch L-Jetronic fuel injection (earlier models), later models with Lucas/GEMS or Marelli electronic fuel injection (EFI). Engine Firing Order 1: 1-12-5-10-3-8-7-2-11-6-9-4 (for V12) Secondary Engine 1 Engine Type 2: 4.0L (3980cc) AJ6 Inline-6 (introduced in 1992/1993 model years) Engine Code 2: AJ6 (later AJ16 in some later models covered) Bore Stroke 2: 83 mm x 78 mm Compression Ratio 2: 9.0:1 to 10.0:1 (depending on variant) Horsepower 2: 221 bhp to 245 bhp (approximate) Torque 2: 250 lb-ft to 275 lb-ft (approximate) Fuel System 2: Lucas/GEMS or Marelli electronic fuel injection (EFI). 🔧 Transmission Primary Transmission Transmission Type Standard: 3-speed automatic (GM TH400) - early models Transmission Type Standard Later: 4-speed automatic (GM 4L80-E) - later V12 models (introduced around 1993/1994) Transmission Type Optional: 5-speed manual (Getrag G5SP) - available on some 6-cylinder models and early V12 models. Transmission Fluid Spec Auto: Dexron III (or equivalent) Transmission Fluid Spec Manual: GL-4 or GL-5 gear oil (specific viscosity may vary, check manual) 📐 Dimensions Exterior Wheelbase: 102.4 inches (2601 mm) Length: 186.5 inches (4737 mm) Width: 68.5 inches (1740 mm) Height: 50.2 inches (1275 mm) (Coupe) Weights Curb Weight V12: Approximately 3900 - 4200 lbs (1769 - 1905 kg) Curb Weight 6 Cyl: Approximately 3600 - 3800 lbs (1633 - 1724 kg) Wheel Bolt Pattern: 5 x 120.65 mm (often referred to as 5 x 4.75 inches) 🛡️ Safety Features Ratings Crash Test Data Availability: Limited official crash test...
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1988-1996 JAGUAR XJS Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Jaguar
Model:
XJS
Model Years Covered:
1988-1996
Generation:
Late Series II / Series III
Chassis Codes:
XJ-SC (later convertible), XJ-S (coupe)
👋 Introduction
Market Position
Vehicle Segment:
Luxury Grand Tourer (GT)
Target Audience:
Owners and independent repair shops specializing in classic and modern Jaguars.
Competitive Analysis
Comparison To Jtis:
Explicitly stated as 'Not a JTIS', indicating it is likely a more direct factory manual rather than the later Jaguar Technical Information System, potentially offering more granular detail or a different structure.
Key Features
Comprehensive Coverage:
Covers a wide range of mechanical and electrical systems, from basic maintenance to complete overhauls, making it a definitive resource.
Diagnostic Emphasis:
Strong focus on troubleshooting and diagnostics, including specific DTCs, which is crucial for complex vehicles like the XJS.
Detail Level:
Provides detailed technical specifications, torque settings, and procedures essential for accurate repairs.
📋 Manual Details
Coverage Areas
Systems Covered Summary:
Engine, transmission, electrical, brakes, suspension, steering, body, cooling, fuel, exhaust, diagnostics, maintenance, alignment, instrument panel.
Page Count
Estimated Page Count:
Extensive (typical factory service manuals for this era are 1000+ pages, specific count not provided but indicated as comprehensive).
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine Service:
Complete overhaul, rebuilding procedures, component diagnostics, torque specifications, firing order, belt routing.
Transmission Service:
Removal, installation, overhaul, rebuilding procedures, fluid specifications.
Electrical Systems:
Comprehensive wiring diagrams, troubleshooting guides, diagnostic trouble codes (DTCs) and resolutions, instrument panel.
Suspension And Steering:
Front end alignment procedures, steering system overhaul, suspension component service and replacement.
Braking System:
Brake servicing procedures, component replacement, hydraulic system diagnostics.
Cooling System:
Radiator, fan, thermostat, water pump service and diagnostics.
Fuel System:
Fuel pump, injectors, lines, and tank service and diagnostics.
Exhaust System:
Exhaust servicing, component replacement, catalytic converter information.
Bodywork:
Body panel repair, trim removal and installation, structural information.
Procedures Included
Maintenance Procedures:
Factory maintenance schedules, fluid changes, filter replacements, lubrication points.
Troubleshooting And Diagnostics:
Systematic troubleshooting flows, diagnostic trouble code interpretation and resolution strategies.
Repair Procedures:
Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation.
Overhaul And Rebuilding:
Detailed instructions for engine and transmission overhauls, including component specifications and clearances.
Alignment Procedures:
Front end alignment specifications and adjustment procedures.
Technical Depth
Diagnostic Capabilities:
Advanced diagnostics covering electrical faults, engine performance issues, and system malfunctions, including DTCs.
Repair Complexity:
Covers basic to advanced repair procedures, including complete engine and transmission rebuilds, suitable for professional mechanics and experienced enthusiasts.
Documentation Type:
Factory original service information, providing authoritative and accurate repair data.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Likely text-searchable PDF, allowing for quick access to specific information.
Print Quality
Image Quality:
Typically high quality scans of original factory documents, including clear diagrams and illustrations.
Binding Type
Binding Type Digital:
N/A (Digital Download)
Paper Type
Paper Type Digital:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine 1
Engine Type 1:
5.3L (5343cc) V12 (pre-HE and HE variants)
Engine Code 1:
Various codes depending on specific market and emissions standards (e.g., V12-HE).
Bore Stroke 1:
83.25 mm x 82.55 mm (typical for V12)
Compression Ratio 1:
Approximately 9.5:1 to 10.0:1 (depending on HE variant and market)
Horsepower 1:
263 bhp to 287 bhp (approximate, depending on market and emissions)
Torque 1:
300 lb-ft to 330 lb-ft (approximate, depending on market and emissions)
Fuel System 1:
Bosch L-Jetronic fuel injection (earlier models), later models with Lucas/GEMS or Marelli electronic fuel injection (EFI).
Engine Firing Order 1:
1-12-5-10-3-8-7-2-11-6-9-4 (for V12)
Secondary Engine 1
Engine Type 2:
4.0L (3980cc) AJ6 Inline-6 (introduced in 1992/1993 model years)
Engine Code 2:
AJ6 (later AJ16 in some later models covered)
Bore Stroke 2:
83 mm x 78 mm
Compression Ratio 2:
9.0:1 to 10.0:1 (depending on variant)
Horsepower 2:
221 bhp to 245 bhp (approximate)
Torque 2:
250 lb-ft to 275 lb-ft (approximate)
Fuel System 2:
Lucas/GEMS or Marelli electronic fuel injection (EFI).
🔧 Transmission
Primary Transmission
Transmission Type Standard:
3-speed automatic (GM TH400) - early models
Transmission Type Standard Later:
4-speed automatic (GM 4L80-E) - later V12 models (introduced around 1993/1994)
Transmission Type Optional:
5-speed manual (Getrag G5SP) - available on some 6-cylinder models and early V12 models.
Transmission Fluid Spec Auto:
Dexron III (or equivalent)
Transmission Fluid Spec Manual:
GL-4 or GL-5 gear oil (specific viscosity may vary, check manual)
📐 Dimensions
Exterior
Wheelbase:
102.4 inches (2601 mm)
Length:
186.5 inches (4737 mm)
Width:
68.5 inches (1740 mm)
Height:
50.2 inches (1275 mm) (Coupe)
Weights
Curb Weight V12:
Approximately 3900 - 4200 lbs (1769 - 1905 kg)
Curb Weight 6 Cyl:
Approximately 3600 - 3800 lbs (1633 - 1724 kg)
Wheel Bolt Pattern:
5 x 120.65 mm (often referred to as 5 x 4.75 inches)
🛡️ Safety Features
Ratings
Crash Test Data Availability:
Limited official crash test data from major organizations for this era of Jaguar, often tested against European standards.
Active Features
ABS:
Standard on most models from 1988 onwards.
Passive Features
Airbags:
Driver's side airbag introduced in later years of this range (often starting around 1991-1992).
Seatbelts:
3-point seatbelts front and rear.
💡 Technology Features
Infotainment
Audio System:
Typically a premium sound system from brands like Blaupunkt or Kenwood, often with cassette player and optional CD player in later years.
Climate Control:
Automatic climate control system with manual override options.
Driver Assistance
Cruise Control:
Standard on most models.
Connectivity
Connectivity Features:
Limited by modern standards; primarily focused on vehicle systems and basic audio. No Bluetooth or USB connectivity in original factory configuration.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 7,500 miles (8,000 - 12,000 km) or annually, depending on usage. Consult manual for specific intervals based on driving conditions.
Transmission Fluid Interval:
Check every 10,000 miles (16,000 km), replace typically every 30,000 - 60,000 miles (48,000 - 96,000 km) or as per manual recommendations.
Spark Plug Replacement:
Varies by engine and plug type; can range from 30,000 to 100,000 miles for certain modern ignition systems. The V12's twin spark plugs require specific attention.
Fluid Specifications
Engine Oil Type:
API SG or SH rated synthetic or semi-synthetic oil, typically SAE 10W-40 or 20W-50, depending on climate. The V12 engine is known to be oil-hungry and can benefit from high-quality oil.
Coolant Type:
Ethylene glycol-based antifreeze/coolant, typically a 50/50 mix with distilled water. Check manual for specific Jaguar recommended coolant.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Cooling System Reliability:
Early XJS models, particularly V12s, could experience overheating issues if cooling system maintenance was neglected due to the complexity of the V12 cooling system.
Electrical Gremlins:
As with many Jaguars of this era, electrical gremlins can occur, especially with aged wiring harnesses, connectors, and switches. The manual's extensive wiring diagrams are invaluable.
Rust And Corrosion:
Common to vehicles of this age, particularly in areas exposed to road salt. Bodywork sections in the manual are essential for addressing this.
Suspension Bushings:
Wear in suspension bushings can lead to vague handling and clunking noises. The manual covers replacement procedures.
📚 Vehicle History
Brand Heritage
Brand Focus:
Jaguar Cars is renowned for producing luxury sports cars and grand tourers, emphasizing performance, comfort, and elegant styling.
Model Evolution
Design Origin:
The XJS was designed to succeed the iconic E-Type, with a focus on a more refined and luxurious grand touring experience.
Key Updates 1988-1996:
Introduction of the 4.0L AJ6 engine and updated transmission options, significant interior and exterior styling revisions, improved aerodynamics, and enhanced electronic systems. The convertible (XJ-SC) was also re-engineered into a full convertible.
Production
Production Period:
1975–1996 (This manual covers the latter half of this long production run).
Manufacturing Location:
Coventry, England
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