🏷️ Basic Information Identification Manual Product Name: 1988-2003 Kawasaki KX60 Suzuki RM60 2-Stroke Motorcycle Repair Manual Manual Provider: MyGreenManuals.com Manual Format Offering: Electronic Downloadable PDF Manual Delivery: Instant download after payment Manual Availability: Lifetime Protection Policy against loss or damage 👋 Introduction Market Position Target Audience: Owners and technicians working on Kawasaki KX60 and Suzuki RM60 mini-motocross motorcycles Competitive Analysis Value Proposition: Provides comprehensive, accessible repair information for a specific, long-running model range, accessible instantly Key Features Digital Advantage: Instant access, portability on mobile devices, protection from physical damage, cost savings compared to print 📋 Manual Details Coverage Areas Vehicle Makes Covered: Kawasaki, Suzuki Vehicle Models Covered: KX60, RM60 Vehicle Years Covered: 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003 Page Count Estimated Page Count: Variable (typical for this era/model, likely 200-400 pages) Manual Type Manual Type: Repair Manual / Workshop Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Management: Fuel system, Carburetor tuning, Intake and Exhaust systems Powertrain: Engine removal and installation, Transmission, Drive chain and Sprockets, Clutch operation Suspension And Steering: Front forks (shocks), Rear shock absorber, Steering system components Electrical System: Ignition system, Lighting, Wiring diagrams, Troubleshooting electrical faults Chassis And Bodywork: Bodywork removal and installation, Frame inspection, Seat, Handlebars Procedures Included Routine Maintenance: Oil changes (if applicable for gearbox), Chain adjustment, Air filter cleaning/replacement, Spark plug inspection/replacement, Brake adjustments Engine Overhaul: Top-end rebuild (piston, rings, cylinder), Bottom-end assembly, Crankshaft inspection Troubleshooting: Diagnostic procedures for common starting, running, and performance issues Component Rebuilds: Carburetor disassembly and cleaning, Shock absorber servicing, Brake system maintenance Technical Depth Diagnostic Capabilities: Advanced troubleshooting for engine and electrical systems Repair Scope: Comprehensive repair and overhaul procedures for all major mechanical and electrical components Maintenance Level: Detailed routine maintenance schedules and procedures 📊 Manual Specifications File Format File Type: PDF Print Quality Readability: High resolution for clear viewing and printing Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 2-Stroke, Single Cylinder Bore X Stroke: Kawasaki KX60: 43.0 x 41.6 mm; Suzuki RM60: 42.0 x 44.0 mm (likely variations across years and models, manual will specify exact) Displacement: Kawasaki KX60: 60cc; Suzuki RM60: 59.7cc (approximate, manual will provide precise figures) Performance Horsepower Range: Estimated 8-12 HP (typical for this class, manual will confirm exact figures) Torque Range: N/A (specific figures often not prominently published for these models, but manual will detail engine characteristics) Fuel System Carburetor Type: Likely Mikuni VM series (e.g., VM20 or VM22, manual will specify precise model and jetting) Fuel Mixture: Pre-mix 2-stroke oil and gasoline (manual will provide recommended ratio, e.g., 20:1 or 32:1) Lubrication Transmission Oil Type: Manual transmission oil (e.g., SAE 80 or 10W-40, manual will specify) Cooling System Cooling Method: Air-cooled 🔧 Transmission Standard Transmission Type: Constant mesh, 6-speed manual Features Clutch Type: Wet, multi-plate 📐 Dimensions Exterior Wheelbase: Typically around 1160-1180 mm (45.7-46.5 inches) depending on model year and specific variant. Manual will provide exact figures. Weights Dry Weight: Approximately 60-65 kg (132-143 lbs) depending on model and year. Manual will provide exact figures. 🛡️ Safety Features Ratings Safety Standards: N/A (Consumer safety ratings not typically applicable to off-road motorcycles of this era) Active Features Braking System: Front and rear drum brakes or disc brakes (depending on year and model revision), manual will detail specifications and maintenance. Passive Features Frame Construction: Steel semi-double cradle frame 💡 Technology Features Infotainment Infotainment Features: N/A (Basic off-road motorcycle with no electronic infotainment) Driver Assistance Driver Assistance Systems: N/A (No electronic rider aids) Connectivity Connectivity Options: N/A (No connectivity features) 🔧 Maintenance Service Intervals Engine Oil Change Interval: Gearbox oil should be changed every 20-30 hours of operation or annually, as specified in the manual. No engine oil for the crankcase in 2-strokes. Air Filter Cleaning: Recommended after every few rides or as dirt buildup dictates; manual will provide specific cleaning and oiling procedures. Spark Plug Check: Inspect spark plug condition and gap every 10-15 hours of operation. Manual will list recommended spark plug part numbers and gap specifications. Chain And Sprockets: Clean and lubricate drive chain every 5-10 hours; check for wear and adjust tension regularly. Manual will provide specific adjustment procedures and wear limits. Fluid Specifications Transmission Oil Spec: Likely SAE 80 or 10W-40 motorcycle gear oil. Manual will specify the exact grade and capacity (approx. 0.7-0.8 liters). Coolant Type: N/A (Air-cooled engine) 2-Stroke Oil Type: High-quality 2-stroke motorcycle oil, specifically for air-cooled engines. Manual will recommend specific brands or API classifications. Known Issues Common Problems Kx60: Carburetor gumming due to fuel sitting, clutch wear, worn rear shock bushings, soft front forks over time, exhaust leaks at cylinder head. Common Problems Rm60: Similar to KX60: carburetor issues, clutch wear, suspension wear, piston...