BMW E24 635CSI M6 6 Series 1988 Electronic TROUBLESHOOTING Manual
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🏷️ Basic Information Identification Make: BMW Model: E24 6 Series Trim: 635CSi / M6 Year: 1988 Codes Chassis Code: E24 Engine Code 635Csi: M30B34 Engine Code M6: S38B35 👋 Introduction Market Position Target Audience: Technicians, mechanics, and car owners seeking to repair or learn about their E24. Competitive Analysis Advantage: Comprehensive electronic troubleshooting focus, factory-level data, instant access at a low price. Key Features Data Integrity: Technical data kept like original manufacturer book. Accessibility: Instant download, no waiting for physical delivery. Support: Direct contact available for concerns or download issues. 📋 Manual Details Coverage Areas Primary Focus: Electronic Troubleshooting Secondary Focus: General Maintenance and Repair Page Count Estimated Pages: Hundreds to Thousands (Printable) Manual Type Type: Factory Service Repair Manual (Electronic Troubleshooting Focused) Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine: Comprehensive engine service and repair, including fuel injection and emission systems. Transmission: Service and repair for both manual and automatic transmissions. Brakes: Detailed coverage of the brake system, including components and troubleshooting. Electrical: Extensive coverage of the electrical system, including wiring diagrams and electronic troubleshooting. Suspension: Service and repair for the suspension system. Steering: Detailed information on the steering system. Cooling System: Service and maintenance for the cooling system. Fuel System: Comprehensive coverage of the fuel system, including injection and delivery. Emission System: Information pertaining to the emission control system. HVAC: Heater and Air Conditioning system service and repair. Chassis Body: Details on chassis and bodywork. Restraint System: Information regarding the vehicle's restraint systems (seatbelts, etc.). Interior: Coverage of interior components and systems. Drivetrain: Differential and axle service/repair. Procedures Included Diagnostics: Extensive troubleshooting procedures for electronic and mechanical systems. Maintenance: General maintenance procedures, periodic lubrication, and service checklists. Repair: Detailed repair instructions for all major vehicle systems. Wiring Diagrams: Inclusion of complete and detailed wiring diagrams. Engine Control System: Detailed diagnostics and repair procedures for the engine control unit and associated sensors. Technical Depth Level Of Detail: Factory level technical data, suitable for professional technicians and enthusiasts. Diagnostics Support: Specific diagnostic procedures and datasheets for circuits and equipment. 📊 Manual Specifications File Format Compatibility: All Versions of Windows & Mac Requirements: Adobe PDF Reader & WinZip (for larger files) Print Quality Quality: Great Quality, Printable Pages Binding Type Type: Digital Download (Implied) Paper Type Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine 635Csi Engine Type: Inline 6-cylinder, SOHC Displacement: 3.4 liters (3430 cc) Bore X Stroke: 92 mm x 86 mm Compression Ratio: 8.0:1 or 8.5:1 (market dependent) Horsepower: 218 PS (215 hp) @ 5700 rpm (DIN) Torque: 310 Nm (229 lb-ft) @ 4000 rpm (DIN) Fuel System: Bosch L-Jetronic Fuel Injection Ignition System: Electronic Ignition Engine Specs M6 Engine Type: Inline 6-cylinder, DOHC, 24 valves Displacement: 3.5 liters (3453 cc) Compression Ratio: 10.5:1 Horsepower: 256 hp @ 6500 rpm (US Market) Torque: 330 Nm (243 lb-ft) @ 5000 rpm (US Market) Fuel System: Bosch Motronic Fuel Injection 🔧 Transmission Standard Transmission Type 635Csi: Getrag 4-speed Automatic (ZF 4HP22) Optional Transmission Type 635Csi Manual: Getrag 5-speed Manual Features M6 Transmission Type M6: Getrag 5-speed Manual Fluid Specifications Automatic Fluid: Dexron III (or equivalent, refer to manual for exact spec) Manual Fluid: BMW MTF LT-2 (or equivalent, refer to manual for exact spec) 📐 Dimensions Exterior Length: 4,730 mm (186.2 in) Width: 1,798 mm (70.8 in) Height: 1,380 mm (54.3 in) Wheelbase: 2,795 mm (110.0 in) Weights Curb Weight 635Csi: ~1,600 - 1,700 kg (3,527 - 3,748 lbs) depending on options Curb Weight M6: ~1,700 kg (3,748 lbs) Wheels Tires Wheel Bolt Pattern: 5x120 mm Typical Tire Size 635Csi: 205/70 VR 14 or 225/55 VR 15 Typical Tire Size M6: 225/50 VR 16 🛡️ Safety Features Active Features ABS: Available on some models, especially M6. Passive Features Airbags: Driver airbag not standard for the entire model run, but became more common later. Seatbelts: Three-point inertia reel seatbelts front and rear. 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo cassette player, often with premium sound options. Climate Control: Manual or automatic climate control systems. Driver Assistance Cruise Control: Standard on most models. Connectivity Connectivity Features: Limited by era; typically manual antenna adjustment, speaker balance/fader. 🔧 Maintenance Service Intervals Oil Change: Typically every 7,500-10,000 miles or 12-18 months (refer to manual for exact interval). Transmission Fluid Service: Every 30,000-60,000 miles for automatic, often 'lifetime' for manuals but fluid change recommended. Spark Plugs: Typically around 30,000 miles for the M30 engine. Fluid Specifications Engine Oil Type: 10W-40 or 20W-50 (API SG/SH or higher, consult manual for exact viscosity and spec) Coolant: BMW Antifreeze/Coolant (blue or green ethylene glycol based, 50/50 mix with distilled water) Fluid Capacities Engine Oil Capacity 635Csi: ~6.5 liters (6.9 US quarts) Engine Oil Capacity M6: ~6.5 liters (6.9 US quarts) Cooling System Capacity: ~10-12 liters (10.6-12.7 US quarts) Known Issues Common Problems:...
Technicians, mechanics, and car owners seeking to repair or learn about their E24.
Competitive Analysis
Advantage:
Comprehensive electronic troubleshooting focus, factory-level data, instant access at a low price.
Key Features
Data Integrity:
Technical data kept like original manufacturer book.
Accessibility:
Instant download, no waiting for physical delivery.
Support:
Direct contact available for concerns or download issues.
📋 Manual Details
Coverage Areas
Primary Focus:
Electronic Troubleshooting
Secondary Focus:
General Maintenance and Repair
Page Count
Estimated Pages:
Hundreds to Thousands (Printable)
Manual Type
Type:
Factory Service Repair Manual (Electronic Troubleshooting Focused)
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Comprehensive engine service and repair, including fuel injection and emission systems.
Transmission:
Service and repair for both manual and automatic transmissions.
Brakes:
Detailed coverage of the brake system, including components and troubleshooting.
Electrical:
Extensive coverage of the electrical system, including wiring diagrams and electronic troubleshooting.
Suspension:
Service and repair for the suspension system.
Steering:
Detailed information on the steering system.
Cooling System:
Service and maintenance for the cooling system.
Fuel System:
Comprehensive coverage of the fuel system, including injection and delivery.
Emission System:
Information pertaining to the emission control system.
HVAC:
Heater and Air Conditioning system service and repair.
Chassis Body:
Details on chassis and bodywork.
Restraint System:
Information regarding the vehicle's restraint systems (seatbelts, etc.).
Interior:
Coverage of interior components and systems.
Drivetrain:
Differential and axle service/repair.
Procedures Included
Diagnostics:
Extensive troubleshooting procedures for electronic and mechanical systems.
Maintenance:
General maintenance procedures, periodic lubrication, and service checklists.
Repair:
Detailed repair instructions for all major vehicle systems.
Wiring Diagrams:
Inclusion of complete and detailed wiring diagrams.
Engine Control System:
Detailed diagnostics and repair procedures for the engine control unit and associated sensors.
Technical Depth
Level Of Detail:
Factory level technical data, suitable for professional technicians and enthusiasts.
Diagnostics Support:
Specific diagnostic procedures and datasheets for circuits and equipment.
📊 Manual Specifications
File Format
Compatibility:
All Versions of Windows & Mac
Requirements:
Adobe PDF Reader & WinZip (for larger files)
Print Quality
Quality:
Great Quality, Printable Pages
Binding Type
Type:
Digital Download (Implied)
Paper Type
Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine 635Csi
Engine Type:
Inline 6-cylinder, SOHC
Displacement:
3.4 liters (3430 cc)
Bore X Stroke:
92 mm x 86 mm
Compression Ratio:
8.0:1 or 8.5:1 (market dependent)
Horsepower:
218 PS (215 hp) @ 5700 rpm (DIN)
Torque:
310 Nm (229 lb-ft) @ 4000 rpm (DIN)
Fuel System:
Bosch L-Jetronic Fuel Injection
Ignition System:
Electronic Ignition
Engine Specs M6
Engine Type:
Inline 6-cylinder, DOHC, 24 valves
Displacement:
3.5 liters (3453 cc)
Compression Ratio:
10.5:1
Horsepower:
256 hp @ 6500 rpm (US Market)
Torque:
330 Nm (243 lb-ft) @ 5000 rpm (US Market)
Fuel System:
Bosch Motronic Fuel Injection
🔧 Transmission
Standard
Transmission Type 635Csi:
Getrag 4-speed Automatic (ZF 4HP22)
Optional
Transmission Type 635Csi Manual:
Getrag 5-speed Manual
Features M6
Transmission Type M6:
Getrag 5-speed Manual
Fluid Specifications
Automatic Fluid:
Dexron III (or equivalent, refer to manual for exact spec)
Manual Fluid:
BMW MTF LT-2 (or equivalent, refer to manual for exact spec)
📐 Dimensions
Exterior
Length:
4,730 mm (186.2 in)
Width:
1,798 mm (70.8 in)
Height:
1,380 mm (54.3 in)
Wheelbase:
2,795 mm (110.0 in)
Weights
Curb Weight 635Csi:
~1,600 - 1,700 kg (3,527 - 3,748 lbs) depending on options
Curb Weight M6:
~1,700 kg (3,748 lbs)
Wheels Tires
Wheel Bolt Pattern:
5x120 mm
Typical Tire Size 635Csi:
205/70 VR 14 or 225/55 VR 15
Typical Tire Size M6:
225/50 VR 16
🛡️ Safety Features
Active Features
ABS:
Available on some models, especially M6.
Passive Features
Airbags:
Driver airbag not standard for the entire model run, but became more common later.
Seatbelts:
Three-point inertia reel seatbelts front and rear.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo cassette player, often with premium sound options.
Climate Control:
Manual or automatic climate control systems.
Driver Assistance
Cruise Control:
Standard on most models.
Connectivity
Connectivity Features:
Limited by era; typically manual antenna adjustment, speaker balance/fader.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 7,500-10,000 miles or 12-18 months (refer to manual for exact interval).
Transmission Fluid Service:
Every 30,000-60,000 miles for automatic, often 'lifetime' for manuals but fluid change recommended.
Spark Plugs:
Typically around 30,000 miles for the M30 engine.
Fluid Specifications
Engine Oil Type:
10W-40 or 20W-50 (API SG/SH or higher, consult manual for exact viscosity and spec)
Coolant:
BMW Antifreeze/Coolant (blue or green ethylene glycol based, 50/50 mix with distilled water)
Fluid Capacities
Engine Oil Capacity 635Csi:
~6.5 liters (6.9 US quarts)
Engine Oil Capacity M6:
~6.5 liters (6.9 US quarts)
Cooling System Capacity:
~10-12 liters (10.6-12.7 US quarts)
Known Issues
Common Problems:
Harness degradation (especially under dash), fuel distributor issues (K-Jetronic), fuel pump failure, differential seals, suspension bushings, window regulators, potential head gasket issues (especially if overheated).
Electronic Trouble Areas:
Air flow meter sensors, idle control valves, temperature sensors, ABS control module, dashboard warning lights and indicators.
📚 Vehicle History
Brand Heritage
Brand Focus:
BMW's legacy in performance luxury grand tourers.
Model Evolution
E24 Generation:
First generation of BMW's 6 Series coupes, produced from 1976 to 1989.
1988 Updates:
Likely received minor updates as part of the E24's mid-cycle refreshes. The M6 (internationally known as M635CSi) was a significant performance variant introduced earlier.
Production
Production Period:
1976-1989 (E24 platform)
Manufacturing Location:
Germany
🏆 Awards & Recognition
Recognitions
Automotive Press:
The E24 6 Series, particularly the M6, was critically acclaimed for its performance, handling, and luxurious GT capabilities by automotive journalists of its time.
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