Mitsubishi Galant 1989 1990 1991 1992 1993 Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Covered Years: 1989, 1990, 1991, 1992, 1993 Codes Platform: E30 (E31, E32, E33, E34, E35, E38, E39) 👋 Introduction Market Position Segment: Mid-size sedan Target Audience: Families, professionals seeking reliable transportation Competitive Analysis Key Competitors: Honda Accord, Toyota Camry, Ford Taurus, Chevrolet Lumina, Nissan Maxima. Key Features Distinctive Features: Aerodynamic styling, comfortable ride, advanced (for its time) engine options, spacious interior. Manual Value Proposition: Provides in-depth technical knowledge for maintaining and repairing a classic Japanese sedan, empowering owners and independent repair shops. 📋 Manual Details Coverage Areas General Coverage: Comprehensive service and repair information for the Mitsubishi Galant. Page Count Estimated Pages: 1000+ Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Digital (likely PDF, searchable) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, cooling system, exhaust system, engine management, transmission (manual and automatic), drivetrain components (CV joints, driveshafts). Chassis: Suspension (front and rear), steering system, brake system (hydraulic, ABS if applicable), wheels and tires. Electrical: Complete electrical system diagrams, wiring harnesses, lighting, starting and charging system, instrument cluster, power accessories, body control modules, diagnostic codes. Body: Body construction, exterior panels, doors, windows, interior trim, HVAC system, body sealing, paint and corrosion protection. Procedures Included Maintenance: Routine maintenance tasks, fluid changes, filter replacements, lubrication, scheduled servicing. Repair: Step-by-step repair procedures for all major components and systems, including disassembly, assembly, and adjustments. Troubleshooting: Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides, fault code interpretation. Diagnostics: On-board diagnostics (OBD) information, sensor data interpretation, diagnostic connector locations. Technical Depth Depth: Expert level; suitable for professional technicians and experienced DIY enthusiasts. Covers detailed specifications, torque values, and specialized procedures. 📊 Manual Specifications File Format Digital Format: PDF Print Quality Quality: High-resolution scans/digital creation for clear diagrams and text. Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code Common: 4G63, 6G72 Engine Type 1: 2.0L Inline-4 SOHC (4G63) Engine Type 2: 2.0L Inline-4 DOHC Turbocharged (4G63T - GSR/GT models) Engine Type 3: 3.0L V6 SOHC (6G72) Performance Hp 2.0L Sohc: Approx. 105-110 hp Hp 2.0L Turbo: Approx. 195 hp Hp 3.0L V6: Approx. 140-145 hp Torque 2.0L Sohc: Approx. 125-130 lb-ft Torque 2.0L Turbo: Approx. 203 lb-ft Torque 3.0L V6: Approx. 170-175 lb-ft Fuel System Fuel Delivery 1: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Required Octane: 87 (or higher, check specific model) 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Optional Transmission Type Optional: 4-speed Automatic (with lock-up torque converter) Features Automatic Features: Sport mode, Eco mode (on some variants) Fluid Specs Manual Transmission Fluid: API GL-4, SAE 75W-90 (Consult manual for exact specification and capacity) Automatic Transmission Fluid: Dexron III / Mercon (Consult manual for exact specification and capacity) 📐 Dimensions Exterior Length: Approx. 181-184 inches Width: Approx. 69 inches Height: Approx. 55-56 inches Wheelbase: Approx. 104 inches Weights Curb Weight: Approx. 2800-3300 lbs (varies by trim and engine) 🛡️ Safety Features Ratings NHTSA Ratings: Data for this era is less standardized; focus on specific vehicle inspection. Active Features ABS: Optional on many trims, standard on higher performance models (e.g., GSR) Traction Control: Rare, not a common feature for this generation. Passive Features Airbags: Driver-side airbag standard on later models, optional on earlier ones. Passenger airbag not typically available. Seatbelts: 3-point front and rear seatbelts. 💡 Technology Features Infotainment Audio System: Factory AM/FM cassette player with optional CD player. Basic speaker systems. Climate Control: Manual HVAC controls, optional automatic climate control on higher trims. Driver Assistance Cruise Control: Available on most trims. Power Windows Locks: Available on most trims. Connectivity Aux Input: Not standard; requires aftermarket modification. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles or 3-6 months, whichever comes first (depending on oil type and driving conditions). Air Filter Replacement: Every 15,000-30,000 miles or as needed based on driving environment. Spark Plug Replacement: Every 30,000-60,000 miles (depending on plug type - copper vs. platinum). Timing Belt Replacement: Critical for 4G63 engines. Typically every 60,000-90,000 miles or 5-7 years. Failure can cause catastrophic engine damage. Fluid Specifications Engine Oil Type: API SG/SH or higher, SAE 10W-30 or 10W-40 recommended (check manual for specific viscosity) Coolant Type: Ethylene Glycol based, typically a 50/50 mix with distilled water (e.g., green coolant). Check manual for specific type and capacity. Brake Fluid Type: DOT 3 or DOT 4 (consult manual). Power Steering Fluid: ATF Dexron II/III or specific power steering fluid (consult manual). Known Issues Common Problems 1: Timing belt failure (4G63 engines if not replaced per schedule), minor oil leaks (valve cover gasket, oil pan gasket), radiator leaks, transmission synchro wear (manual transmissions), electrical gremlins (aged wiring/connections), rust (especially in fender wells and rocker panels). Common Problems 2: Engine mounts degradation, A/C system leaks,...
Suspension (front and rear), steering system, brake system (hydraulic, ABS if applicable), wheels and tires.
Electrical:
Complete electrical system diagrams, wiring harnesses, lighting, starting and charging system, instrument cluster, power accessories, body control modules, diagnostic codes.
Body:
Body construction, exterior panels, doors, windows, interior trim, HVAC system, body sealing, paint and corrosion protection.
Step-by-step repair procedures for all major components and systems, including disassembly, assembly, and adjustments.
Troubleshooting:
Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides, fault code interpretation.
Diagnostics:
On-board diagnostics (OBD) information, sensor data interpretation, diagnostic connector locations.
Technical Depth
Depth:
Expert level; suitable for professional technicians and experienced DIY enthusiasts. Covers detailed specifications, torque values, and specialized procedures.
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Quality:
High-resolution scans/digital creation for clear diagrams and text.
API GL-4, SAE 75W-90 (Consult manual for exact specification and capacity)
Automatic Transmission Fluid:
Dexron III / Mercon (Consult manual for exact specification and capacity)
📐 Dimensions
Exterior
Length:
Approx. 181-184 inches
Width:
Approx. 69 inches
Height:
Approx. 55-56 inches
Wheelbase:
Approx. 104 inches
Weights
Curb Weight:
Approx. 2800-3300 lbs (varies by trim and engine)
🛡️ Safety Features
Ratings
NHTSA Ratings:
Data for this era is less standardized; focus on specific vehicle inspection.
Active Features
ABS:
Optional on many trims, standard on higher performance models (e.g., GSR)
Traction Control:
Rare, not a common feature for this generation.
Passive Features
Airbags:
Driver-side airbag standard on later models, optional on earlier ones. Passenger airbag not typically available.
Seatbelts:
3-point front and rear seatbelts.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM cassette player with optional CD player. Basic speaker systems.
Climate Control:
Manual HVAC controls, optional automatic climate control on higher trims.
Driver Assistance
Cruise Control:
Available on most trims.
Power Windows Locks:
Available on most trims.
Connectivity
Aux Input:
Not standard; requires aftermarket modification.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months, whichever comes first (depending on oil type and driving conditions).
Air Filter Replacement:
Every 15,000-30,000 miles or as needed based on driving environment.
Spark Plug Replacement:
Every 30,000-60,000 miles (depending on plug type - copper vs. platinum).
Timing Belt Replacement:
Critical for 4G63 engines. Typically every 60,000-90,000 miles or 5-7 years. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil Type:
API SG/SH or higher, SAE 10W-30 or 10W-40 recommended (check manual for specific viscosity)
Coolant Type:
Ethylene Glycol based, typically a 50/50 mix with distilled water (e.g., green coolant). Check manual for specific type and capacity.
Brake Fluid Type:
DOT 3 or DOT 4 (consult manual).
Power Steering Fluid:
ATF Dexron II/III or specific power steering fluid (consult manual).
Known Issues
Common Problems 1:
Timing belt failure (4G63 engines if not replaced per schedule), minor oil leaks (valve cover gasket, oil pan gasket), radiator leaks, transmission synchro wear (manual transmissions), electrical gremlins (aged wiring/connections), rust (especially in fender wells and rocker panels).
Mitsubishi Motors has a long history of automotive manufacturing, known for innovation and robust engineering, particularly in performance vehicles and SUVs.
Model Evolution
Galant Generations:
The E30 generation (1987-1993) represented a significant styling and engineering update from its predecessors, focusing on aerodynamics and a more refined driving experience. It was the first Galant to be widely sold in North America with a significant presence.
Production
Manufacturing Locations:
Japan
Production Period:
1987-1993 (E30 Generation)
🏆 Awards & Recognition
Recognitions
Awards General:
While specific awards for this exact generation are hard to pinpoint, the Galant was generally well-regarded for its value and engineering in the mid-size sedan segment during its production run.
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