Mazda MX 6 GT 4WS GT R Turbo 1989-1992 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Mazda Model: MX-6 Generation: Second Generation (GE) Production Years: 1989-1992 Codes Chassis Codes: GE Engine Codes: KF-ZE (Naturally Aspirated), KF-turbo (Turbocharged) 👋 Introduction Market Position Segment: Front-wheel drive sports coupe, competing with models like the Toyota Celica, Honda Prelude, and Mitsubishi Eclipse. Target Audience: Enthusiasts seeking a sporty and technologically advanced coupe for spirited driving and customization. Competitive Analysis Key Competitors: Toyota Celica ST185/GT-Four, Honda Prelude BB1/BB2, Mitsubishi Eclipse GSX, Nissan 300ZX (Z32) (though in a slightly higher segment). Key Features Unique Selling Points: Available All-Wheel Steering (AWS/4WS) system, optional turbocharged engine, sleek aerodynamic styling, and a driver-focused cockpit. Handling Focus: Emphasized sporty handling and performance, particularly with the 4WS and turbo variants. 📋 Manual Details Coverage Areas Regions Covered: Global (specifications may vary slightly by market) Trim Levels Covered: GT, GT-R Turbo, 4WS (Four-Wheel Steering) Page Count Estimated Page Count: Over 1500 pages (typical for full factory service manuals) Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, engine electrical, fuel system, ignition system, lubrication, cooling system, exhaust system, turbocharger system Drivetrain: Transmission (manual and automatic), clutch, driveshafts, differential, axles Suspension And Steering: Front suspension, rear suspension, steering system, power steering, 4WS system (if equipped), wheel alignment Brakes: Front brakes, rear brakes, parking brake, anti-lock braking system (ABS) Electrical And Electronics: Battery, charging system, starting system, lighting, instruments, interior controls, exterior controls, engine control unit (ECU), body control module (BCM) Body And Chassis: Body construction, interior trim, exterior trim, doors, windows, roof, seats, body repair, structural components Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug replacement, fluid checks and changes, belt inspection and replacement Diagnostics And Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting, circuit diagrams, component testing Repair And Overhaul: Component removal, installation, disassembly, reassembly, rebuilding procedures for major components (engine, transmission, differentials) Technical Adjustments: Engine timing, idle speed adjustment, valve lash adjustment (if applicable), brake adjustments, steering angle adjustments Technical Depth Depth: Comprehensive, covering everything from routine maintenance to full engine and transmission rebuilds, including electrical diagnostics and body repair. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text for quick information retrieval Print Quality Print Capability: Printable pages Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: KF-ZE (V6) Configuration: 2.5L (2490cc) V6, DOHC, 24 valves Bore X Stroke: 84.0 mm x 74.2 mm Compression Ratio: 9.2:1 Performance Horsepower Naturally Aspirated: Approx. 170-180 PS (168-178 hp) at 6000 rpm Torque Naturally Aspirated: Approx. 220-225 Nm (162-166 lb-ft) at 5000 rpm Horsepower Turbocharged: Approx. 205-210 PS (202-207 hp) at 6000 rpm (GT-R Turbo) Torque Turbocharged: Approx. 290-300 Nm (214-221 lb-ft) at 3500 rpm (GT-R Turbo) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded gasoline Turbocharger: Water-cooled turbocharger with intercooler (GT-R Turbo variant) 🔧 Transmission Standard Type: 5-speed manual transmission Optional Type: 4-speed automatic transmission with electronic control Features All Wheel Drive: Available (often paired with turbo and/or GT-R models) Clutch: Hydraulically actuated, single dry plate clutch (manual transmission) Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 (verify with specific manual chapter) Automatic Transmission Fluid: Dexron II or equivalent (verify with specific manual chapter) 📐 Dimensions Exterior Length: Approx. 4660 mm (183.5 in) Width: Approx. 1750 mm (68.9 in) Height: Approx. 1330 mm (52.4 in) Wheelbase: Approx. 2610 mm (102.8 in) Weights Curb Weight: Approx. 1350-1450 kg (2976-3197 lbs) depending on configuration Gross Vehicle Weight Rating Gvwr: Not explicitly stated in product info, refer to vehicle identification plate. 🛡️ Safety Features Ratings NHTSA Ratings: N/A for this model year, as official ratings were less standardized. Active Features Antilock Braking System ABS: Optional on most models, standard on some GT/GT-R variants. Four Wheel Steering 4Ws: Optional, enhances maneuverability and high-speed stability. Passive Features Seatbelts: Three-point inertia reel seatbelts with pretensioners (front), two-point lap belts (rear) Airbags: Driver's side airbag optional on some models, not standard across all trims. Body Structure: Reinforced safety cage, crumple zones (front and rear) 💡 Technology Features Infotainment Audio System: Factory-installed AM/FM stereo with cassette player, optional CD player. Speaker configuration typically 4-6 speakers. Climate Control: Manual or automatic climate control (optional) with air conditioning and heater. Driver Assistance Cruise Control: Standard on most GT models, optional on others. Traction Control: Rarely available on this generation, if at all. Not a common feature. Connectivity Phone Integration: N/A (No factory Bluetooth or smartphone integration). 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 miles (8,000 km) or 6 months, whichever comes first (under normal driving conditions). More frequent in severe conditions. Air Filter Replacement: Every 15,000 miles (24,000 km) or 12 months. Spark Plug Replacement: Every 30,000 miles (48,000 km) or 24 months (platinum tipped recommended). Timing Belt Replacement:...
Transmission (manual and automatic), clutch, driveshafts, differential, axles
Suspension And Steering:
Front suspension, rear suspension, steering system, power steering, 4WS system (if equipped), wheel alignment
Brakes:
Front brakes, rear brakes, parking brake, anti-lock braking system (ABS)
Electrical And Electronics:
Battery, charging system, starting system, lighting, instruments, interior controls, exterior controls, engine control unit (ECU), body control module (BCM)
Body And Chassis:
Body construction, interior trim, exterior trim, doors, windows, roof, seats, body repair, structural components
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug replacement, fluid checks and changes, belt inspection and replacement
Comprehensive, covering everything from routine maintenance to full engine and transmission rebuilds, including electrical diagnostics and body repair.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick information retrieval
Print Quality
Print Capability:
Printable pages
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
KF-ZE (V6)
Configuration:
2.5L (2490cc) V6, DOHC, 24 valves
Bore X Stroke:
84.0 mm x 74.2 mm
Compression Ratio:
9.2:1
Performance
Horsepower Naturally Aspirated:
Approx. 170-180 PS (168-178 hp) at 6000 rpm
Torque Naturally Aspirated:
Approx. 220-225 Nm (162-166 lb-ft) at 5000 rpm
Horsepower Turbocharged:
Approx. 205-210 PS (202-207 hp) at 6000 rpm (GT-R Turbo)
Torque Turbocharged:
Approx. 290-300 Nm (214-221 lb-ft) at 3500 rpm (GT-R Turbo)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline
Turbocharger:
Water-cooled turbocharger with intercooler (GT-R Turbo variant)
🔧 Transmission
Standard
Type:
5-speed manual transmission
Optional
Type:
4-speed automatic transmission with electronic control
Features
All Wheel Drive:
Available (often paired with turbo and/or GT-R models)
Clutch:
Hydraulically actuated, single dry plate clutch (manual transmission)
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (verify with specific manual chapter)
Automatic Transmission Fluid:
Dexron II or equivalent (verify with specific manual chapter)
📐 Dimensions
Exterior
Length:
Approx. 4660 mm (183.5 in)
Width:
Approx. 1750 mm (68.9 in)
Height:
Approx. 1330 mm (52.4 in)
Wheelbase:
Approx. 2610 mm (102.8 in)
Weights
Curb Weight:
Approx. 1350-1450 kg (2976-3197 lbs) depending on configuration
Gross Vehicle Weight Rating Gvwr:
Not explicitly stated in product info, refer to vehicle identification plate.
🛡️ Safety Features
Ratings
NHTSA Ratings:
N/A for this model year, as official ratings were less standardized.
Active Features
Antilock Braking System ABS:
Optional on most models, standard on some GT/GT-R variants.
Four Wheel Steering 4Ws:
Optional, enhances maneuverability and high-speed stability.
Passive Features
Seatbelts:
Three-point inertia reel seatbelts with pretensioners (front), two-point lap belts (rear)
Airbags:
Driver's side airbag optional on some models, not standard across all trims.
Body Structure:
Reinforced safety cage, crumple zones (front and rear)
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM stereo with cassette player, optional CD player. Speaker configuration typically 4-6 speakers.
Climate Control:
Manual or automatic climate control (optional) with air conditioning and heater.
Driver Assistance
Cruise Control:
Standard on most GT models, optional on others.
Traction Control:
Rarely available on this generation, if at all. Not a common feature.
Connectivity
Phone Integration:
N/A (No factory Bluetooth or smartphone integration).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first (under normal driving conditions). More frequent in severe conditions.
Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months.
Spark Plug Replacement:
Every 30,000 miles (48,000 km) or 24 months (platinum tipped recommended).
Timing Belt Replacement:
Every 60,000 miles (96,000 km) or 5 years (crucial for V6 engines to prevent catastrophic damage).
Fluid Specifications
Engine Oil Capacity:
Approx. 4.5 liters (4.8 US quarts) with filter change (verify for specific engine variant).
Coolant Capacity:
Approx. 7.0 liters (7.4 US quarts) (with heater and radiator).
Brake Fluid:
DOT 3 or DOT 4.
Power Steering Fluid:
Dexron II or equivalent.
Known Issues
Engine:
Timing belt tensioner failure (leading to belt jump/break), oil leaks from valve covers and oil cooler seals, distributor o-ring leaks, occasional ECU failures.
Transmission:
Manual transmission synchro wear (especially 2nd and 3rd gear), automatic transmission solenoid failures, potential for leaks.
Suspension Steering:
Worn suspension bushings, ball joints, and tie rod ends. 4WS system actuators and hydraulic lines can leak or fail.
Electrical:
Corrosion in connectors, dashboard illumination failures, power window/lock gremlins, ABS sensor failures.
Body:
Rust on wheel arches, rocker panels, and chassis. Headlight motor failure (pop-up headlights).
📚 Vehicle History
Brand Heritage
Mazda Performance Focus:
Mazda has a strong heritage in sporty, driver-oriented vehicles, exemplified by the RX-7 and its commitment to rotary engines, though the MX-6 represents their more mainstream sporty coupe offering.
Model Evolution
Previous Generation:
The first generation MX-6 (1987-1991) was a rebadged Ford Probe in North America, but the second generation (GE) was a distinct Mazda design.
Design Philosophy:
The GE chassis was designed to be a more potent and sophisticated competitor in the sporty coupe market, with advanced features like 4WS and a potent V6 engine.
Production
Manufacturing Plant:
Mazda Auto Haustown Plant, Hiroshima, Japan
Production End:
1992 (followed by the KL-based Mazda MX-6 1992-1997)
🏆 Awards & Recognition
Recognitions
Automotive Journalism:
While specific major awards are not prominently cited, the MX-6 was generally well-received for its styling, handling, and technology in automotive press of its era.
Ratings
Performance Reviews:
Praised for its V6 engine smoothness and the innovative 4WS system's contribution to dynamic driving.
Certifications
Emissions Compliance:
Compliant with relevant emissions standards for its production years (e.g., EPA standards in the US).
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