BMW 325 325e 325es 1990 Full Service Repair Manual
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🏷️ Basic Information Identification Make: BMW Model: 325, 325e, 325es Year: 1990 Codes Chassis Code: E30 👋 Introduction Market Position Target Audience: BMW E30 owners seeking to perform their own maintenance, repairs, or restoration; independent repair shops specializing in BMW vehicles. Competitive Analysis Value Proposition: Provides comprehensive, in-depth technical information typically found in official BMW workshop manuals, enabling significant cost savings on repairs and maintenance. Key Features Completeness: Covers all essential aspects of vehicle repair and maintenance, from basic tune-ups to complex overhauls. Diagrams And Illustrations: Contains detailed exploded diagrams, wiring schematics, and procedural illustrations to aid understanding. Troubleshooting Guidance: Offers structured troubleshooting trees to efficiently diagnose issues. 📋 Manual Details Coverage Areas Manual Type: Full Service & Repair Manual Language: English Format: Digital (assumed PDF based on typical offerings) Page Count Estimated Page Count: Likely over 1000 pages (typical for comprehensive service manuals covering multiple models/engines). 📖 Manual Coverage Systems Covered Engine: Detailed overhaul, tuning, emissions control, cooling system, lubrication system, fuel system (including Bosch L-Jetronic and Motronic). Transmission: Manual (Getrag 260) and Automatic (ZF 4HP22) transmission removal, installation, internal repair, and fluid specifications. Drivetrain: Driveshaft, differential, rear axle, clutch assembly, and related components. Suspension: Front and rear suspension, shock absorbers, springs, control arms, ball joints, bushings, wheel bearings, and alignment procedures. Steering: Power steering system diagnosis and repair, steering rack, tie rods, and steering column. Brakes: Front and rear disc brakes, ABS (Anti-lock Braking System) diagnosis and repair, brake fluid specifications, master cylinder, and brake lines. Electrical: Complete wiring diagrams, starter motor, alternator, battery, ignition system, lighting, gauges, accessories, fuses, relays, and diagnostic troubleshooting. Bodywork: Exterior body panels, doors, hood, trunk, bumpers, glass, interior trim, and seat adjustments. Heating And Air Conditioning: HVAC system components, refrigerant, compressor, blower motor, and climate control panel. Procedures Included Maintenance: Routine maintenance, oil changes, filter replacements, spark plug service, coolant flushes, and belt inspections. Troubleshooting: Diagnostic charts and flowcharts for identifying and resolving common problems across all major systems. Repair: Step-by-step instructions for component removal, repair, and reinstallation, including torque specifications and clearances. Rebuild: Detailed procedures for engine and transmission rebuilds, including component specifications and tolerances. Diagnostics: Advanced diagnostic techniques for electrical systems, fuel injection, and emission control systems. Technical Depth Depth: Comprehensive coverage suitable for both DIY enthusiasts and professional mechanics, including detailed technical data, diagrams, and specifications. 📊 Manual Specifications File Format Digital Format: PDF Searchable Text: Yes (typical for quality digital manuals) Printable: Yes Print Quality Diagram Clarity: High (expected for professional service manuals) Image Resolution: High (expected for professional service manuals) Binding Type Binding: N/A (Digital format) Paper Type Paper: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Code 325 325Es: M20B25 Engine Code 325E: M20B27 Configuration: Inline 6-cylinder Displacement 325 325Es: 2.5 Liters (2494 cc) Displacement 325E: 2.7 Liters (2693 cc) Performance Horsepower 325 325Es: 168 hp @ 5800 rpm Horsepower 325E: 121 hp @ 4250 rpm (often referred to as 'Eta' engine for torque focus) Torque 325 325Es: 164 lb-ft @ 4300 rpm Torque 325E: 170 lb-ft @ 3250 rpm Fuel System Fuel Delivery: Bosch L-Jetronic or Motronic fuel injection Fuel Type: Unleaded Gasoline (Premium Recommended) Cooling System Coolant Type: BMW Blue Antifreeze/Coolant (G48 or equivalent) or a 50/50 mix of Ethylene Glycol and distilled water. Lubrication System Oil Type Recommendation: Synthetic SAE 15W-40 or 20W-50 depending on climate. Consult manual for precise specifications. Oil Capacity: Approximately 5.5 US quarts (5.2 Liters) with filter change (verify in manual). 🔧 Transmission Standard Standard Transmission Type: 5-speed Manual (Getrag 260) Optional Optional Transmission Type: 4-speed Automatic (ZF 4HP22) Features Transmission Fluid Manual: BMW MTF LT-2 or equivalent (e.g., Red Line MTL) Transmission Fluid Automatic: Dexron II or equivalent (verify specific BMW specification in manual). 📐 Dimensions Exterior Body Styles: 2-door Sedan, 4-door Sedan, Convertible Weights Curb Weight Approximate: 2800 - 3100 lbs (1270 - 1406 kg), varies by body style and options. 🛡️ Safety Features Ratings Safety Features Overview: ABS (Anti-lock Braking System) was optional or standard on certain models. Crumple zones, seat belts. Active Features ABS: Available Passive Features Seatbelts: Front and rear seat belts. 💡 Technology Features Infotainment Infotainment System: Basic analog gauges, AM/FM radio with cassette player, optional premium sound systems. Driver Assistance Driver Assistance Features: ABS (optional/standard depending on trim), limited driver aids by modern standards. Connectivity Connectivity Features: None by modern definition; basic power accessories. 🔧 Maintenance Service Intervals Oil Change Interval: Approximately every 5,000 to 7,500 miles (8,000 to 12,000 km) or annually, depending on driving conditions. Refer to manual for specific recommendations. Spark Plug Replacement: Typically every 30,000 miles (48,000 km) for standard plugs; consult manual for specific plug type and interval. Coolant Flush: Every 2 years or 30,000 miles (48,000 km). Timing Belt Replacement: The M20 engine uses a timing belt. Replacement interval is typically around 40,000 to 60,000...
BMW E30 owners seeking to perform their own maintenance, repairs, or restoration; independent repair shops specializing in BMW vehicles.
Competitive Analysis
Value Proposition:
Provides comprehensive, in-depth technical information typically found in official BMW workshop manuals, enabling significant cost savings on repairs and maintenance.
Key Features
Completeness:
Covers all essential aspects of vehicle repair and maintenance, from basic tune-ups to complex overhauls.
Diagrams And Illustrations:
Contains detailed exploded diagrams, wiring schematics, and procedural illustrations to aid understanding.
Troubleshooting Guidance:
Offers structured troubleshooting trees to efficiently diagnose issues.
📋 Manual Details
Coverage Areas
Manual Type:
Full Service & Repair Manual
Language:
English
Format:
Digital (assumed PDF based on typical offerings)
Page Count
Estimated Page Count:
Likely over 1000 pages (typical for comprehensive service manuals covering multiple models/engines).
📖 Manual Coverage
Systems Covered
Engine:
Detailed overhaul, tuning, emissions control, cooling system, lubrication system, fuel system (including Bosch L-Jetronic and Motronic).
Transmission:
Manual (Getrag 260) and Automatic (ZF 4HP22) transmission removal, installation, internal repair, and fluid specifications.
Drivetrain:
Driveshaft, differential, rear axle, clutch assembly, and related components.
Suspension:
Front and rear suspension, shock absorbers, springs, control arms, ball joints, bushings, wheel bearings, and alignment procedures.
Steering:
Power steering system diagnosis and repair, steering rack, tie rods, and steering column.
Brakes:
Front and rear disc brakes, ABS (Anti-lock Braking System) diagnosis and repair, brake fluid specifications, master cylinder, and brake lines.
Exterior body panels, doors, hood, trunk, bumpers, glass, interior trim, and seat adjustments.
Heating And Air Conditioning:
HVAC system components, refrigerant, compressor, blower motor, and climate control panel.
Procedures Included
Maintenance:
Routine maintenance, oil changes, filter replacements, spark plug service, coolant flushes, and belt inspections.
Troubleshooting:
Diagnostic charts and flowcharts for identifying and resolving common problems across all major systems.
Repair:
Step-by-step instructions for component removal, repair, and reinstallation, including torque specifications and clearances.
Rebuild:
Detailed procedures for engine and transmission rebuilds, including component specifications and tolerances.
Diagnostics:
Advanced diagnostic techniques for electrical systems, fuel injection, and emission control systems.
Technical Depth
Depth:
Comprehensive coverage suitable for both DIY enthusiasts and professional mechanics, including detailed technical data, diagrams, and specifications.
📊 Manual Specifications
File Format
Digital Format:
PDF
Searchable Text:
Yes (typical for quality digital manuals)
Printable:
Yes
Print Quality
Diagram Clarity:
High (expected for professional service manuals)
Image Resolution:
High (expected for professional service manuals)
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Code 325 325Es:
M20B25
Engine Code 325E:
M20B27
Configuration:
Inline 6-cylinder
Displacement 325 325Es:
2.5 Liters (2494 cc)
Displacement 325E:
2.7 Liters (2693 cc)
Performance
Horsepower 325 325Es:
168 hp @ 5800 rpm
Horsepower 325E:
121 hp @ 4250 rpm (often referred to as 'Eta' engine for torque focus)
Torque 325 325Es:
164 lb-ft @ 4300 rpm
Torque 325E:
170 lb-ft @ 3250 rpm
Fuel System
Fuel Delivery:
Bosch L-Jetronic or Motronic fuel injection
Fuel Type:
Unleaded Gasoline (Premium Recommended)
Cooling System
Coolant Type:
BMW Blue Antifreeze/Coolant (G48 or equivalent) or a 50/50 mix of Ethylene Glycol and distilled water.
Lubrication System
Oil Type Recommendation:
Synthetic SAE 15W-40 or 20W-50 depending on climate. Consult manual for precise specifications.
Oil Capacity:
Approximately 5.5 US quarts (5.2 Liters) with filter change (verify in manual).
🔧 Transmission
Standard
Standard Transmission Type:
5-speed Manual (Getrag 260)
Optional
Optional Transmission Type:
4-speed Automatic (ZF 4HP22)
Features
Transmission Fluid Manual:
BMW MTF LT-2 or equivalent (e.g., Red Line MTL)
Transmission Fluid Automatic:
Dexron II or equivalent (verify specific BMW specification in manual).
📐 Dimensions
Exterior
Body Styles:
2-door Sedan, 4-door Sedan, Convertible
Weights
Curb Weight Approximate:
2800 - 3100 lbs (1270 - 1406 kg), varies by body style and options.
🛡️ Safety Features
Ratings
Safety Features Overview:
ABS (Anti-lock Braking System) was optional or standard on certain models. Crumple zones, seat belts.
Active Features
ABS:
Available
Passive Features
Seatbelts:
Front and rear seat belts.
💡 Technology Features
Infotainment
Infotainment System:
Basic analog gauges, AM/FM radio with cassette player, optional premium sound systems.
Driver Assistance
Driver Assistance Features:
ABS (optional/standard depending on trim), limited driver aids by modern standards.
Connectivity
Connectivity Features:
None by modern definition; basic power accessories.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Approximately every 5,000 to 7,500 miles (8,000 to 12,000 km) or annually, depending on driving conditions. Refer to manual for specific recommendations.
Spark Plug Replacement:
Typically every 30,000 miles (48,000 km) for standard plugs; consult manual for specific plug type and interval.
Coolant Flush:
Every 2 years or 30,000 miles (48,000 km).
Timing Belt Replacement:
The M20 engine uses a timing belt. Replacement interval is typically around 40,000 to 60,000 miles (64,000 to 96,000 km) or 4-5 years. Crucial to check and replace.
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 (verify specific BMW specification).
Power Steering Fluid:
ATF Dexron II or BMW CHF 11 S (verify specific to model and year).
Known Issues
Cooling System Leaks:
Common issues include radiator leaks, hose degradation, and water pump failure. Overheating can lead to significant engine damage.
Fuel Injector Issues:
Clogged or failing injectors can cause rough idling, misfires, and poor performance.
Rubber Bushings Wear:
Suspension and subframe bushings are prone to wear and cracking over time, affecting ride quality and handling.
Wiring Harness Degradation:
Age-related degradation of wiring insulation can lead to electrical faults.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
BMW has a long-standing reputation for producing driver-focused, sporty, and well-engineered vehicles.
Model Evolution
E30 Introduction:
The E30 chassis replaced the E21 generation and was produced from 1982 to 1994. The 325, 325e, and 325es models represent significant iterations of the E30's mid-to-late production run.
Production
Manufacturing Location:
Germany
🏆 Awards & Recognition
Recognitions
E30 Legacy:
The E30 generation is highly regarded for its driving dynamics, build quality, and timeless design, often considered a classic sports sedan.
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