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1990 Renault Clio I Service and Repair Manual

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Basic Information Identification Make: Renault Model: Clio I Year: 1990 Codes Chassis Code: Type 171 Introduction Market Position Segment: Supermini / subcompact hatchback Historical Significance: The Clio I was a...
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1990 Renault Clio I Service and Repair Manual
Basic Information
Identification
Make: Renault
Model: Clio I
Year: 1990
Codes
Chassis Code: Type 171
Introduction
Market Position
Segment: Supermini / subcompact hatchback
Historical Significance: The Clio I was a highly successful model for Renault, praised for its design, comfort, and driving dynamics, becoming a dominant force in the European supermini market.
Competitive Analysis
Key Competitors: Ford Fiesta, Volkswagen Polo, Peugeot 205, Fiat Uno, Opel/Vauxhall Corsa
Key Features
Design Aesthetics: Modern, aerodynamic styling that contrasted with some of its more utilitarian rivals
Interior Comfort: Spacious and well-appointed interior for its class, often featuring quality materials and ergonomic design
Driving Dynamics: Renowned for its comfortable ride and engaging handling characteristics, often outperforming competitors in this regard
Safety Innovation: Introduction of features like ABS and driver-side airbags in higher trims, setting new standards for the segment
Manual Details
Coverage Areas
All Models: Yes
Repair Scope: A-Z, comprehensive
Page Count
Estimated Pages: Approximately 800-1200 pages (typical for comprehensive service manuals of this era)
Manual Type
Type: Factory Service Manual / Repair Manual
Language
Language: English
Format
Format: Likely printed book format, or a high-quality scanned PDF representation of the original
Manual Coverage
Systems Covered
Engine Mechanical: Complete overhaul, diagnosis, testing, and repair of all engine variants (e.g., 1.1L, 1.2L, 1.4L, 1.7D)
Engine Management: Fuel injection systems (e.g., Bosch Motronic, Weber Marelli), ignition systems, emissions control, diagnosis of sensors and actuators
Transmission Manual: Overhaul, repair, and adjustment of manual gearboxes
Transmission Automatic: Diagnosis and repair procedures for any automatic transmission options available
Drivetrain: Clutch, driveshafts, CV joints, differential
Brakes: Hydraulic systems, disc and drum brakes, ABS (if equipped), brake fluid, bleeding procedures, component replacement
Suspension: Front and rear suspension components, shock absorbers, springs, bushings, alignment specifications
Steering: Steering rack, power steering system (if equipped), tie rods, steering column
Electrical System: Wiring diagrams, fuse box layouts, lighting systems, starter, alternator, battery, body control modules, diagnostics
Bodywork: Body panel removal and installation, door mechanisms, glass replacement, seals, corrosion repair guidelines
HVAC: Heating, ventilation, and air conditioning system diagnosis and repair
Procedures Included
Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt adjustments
Diagnostic Troubleshooting: Step-by-step diagnostic procedures for common and complex issues, symptom-based troubleshooting charts
Component Replacement: Detailed instructions for replacing major and minor components across all vehicle systems
Rebuilding Overhaul: Complete rebuild procedures for engines, transmissions, and other major assemblies
Adjustment Calibration: Procedures for adjusting clutch, brakes, idle speed, ignition timing, etc.
Wiring Diagrams: Comprehensive and color-coded wiring diagrams for all electrical systems
Technical Depth
Depth: Factory-level technical detail, including torque specifications, tolerances, and special tool requirements
Manual Specifications
File Format
Digital Quality: If PDF, expect high-resolution scans ensuring readability of text and diagrams
Print Quality
Print Type: Original factory print quality, typically on durable paper with clear illustrations
Binding Type
Binding: Likely a professional hardbound or sturdy softcover binding for durability in workshop environments
Paper Type
Paper Quality: Durable paper stock suitable for repeated use and potential exposure to oils and fluids
Engine Specifications
Primary Engine
Engine Options: A range of petrol engines: E7J 1.4L (65 hp), E7F 1.2L (58 hp), C3J 1.1L (50 hp), and potentially others like the 1.8L for performance variants (e.g., Clio 16v). Also, a diesel option: F8Q 1.9D (64 hp).
Performance
Typical Hp Range: 45 hp (1.1L) to 137 hp (Clio 16v) depending on engine variant and specific model
Typical Torque Range: 70 Nm (1.1L) to 160 Nm (Clio 16v)
Fuel System
Fuel Delivery: Carbureted for earlier/base models, multi-point fuel injection (MPI) for later/higher trims
Fuel Type: Unleaded Petrol (RON 95 recommended for most variants)
Engine Layout
Layout: Inline 4-cylinder, front-mounted, transverse
Valvetrain: SOHC (Single Overhead Camshaft)
Engine Management
Ignition Type: Distributorless Ignition System (DIS) or conventional distributor-based system
Transmission
Standard
Transmission Type Standard: 5-speed Manual Transmission (JC5)
Optional
Transmission Type Optional: 3-speed Automatic Transmission (optional on some models, e.g., DP0)
Features
Clutch Type: Hydraulically operated single dry plate clutch
Fluid Specifications
Manual Transmission Fluid: API GL-4, SAE 75W-80 or 75W-90 synthetic gear oil (Check manual for specific viscosity and capacity)
Automatic Transmission Fluid: Renaultmatic D2 or equivalent ATF (Automatic Transmission Fluid) (Check manual for specific type and capacity)
Dimensions
Exterior
Length: Approximately 3795 mm
Width: Approximately 1620 mm
Height: Approximately 1395 mm
Wheelbase: Approximately 2470 mm
Weights
Curb Weight: Approximately 850-1000 kg, depending on engine and equipment
Cargo
Boot Capacity: Approximately 285 liters (expandable with rear seats folded)
Safety Features
Ratings
Euro Ncap Rating: Not applicable for 1990 models (Euro NCAP was established later). Early safety was judged by national standards.
Active Features
ABS: Optional on higher trims, standard on performance variants like Clio 16v
Brake Distribution: Electronic Brake-force Distribution (EBD) may have been available on some models with ABS
Passive Features
Airbags: Driver-side airbag optional on some models, standard on top-tier trims
Seatbelts: Front seatbelts with pre-tensioners (standard) and rear seatbelts
Body Structure: Designed with crumple zones and a reinforced passenger safety cell
Technology Features
Infotainment
Audio System: Factory fitted radio-cassette player with basic speaker setup. Options for upgraded systems existed.
Driver Assistance
Power Steering: Optional on many models, significantly improving ease of use.
Central Locking: Available as an option or standard on higher trim levels.
Connectivity
Original Connectivity: Limited to basic in-car entertainment and power accessory outlets. No modern connectivity features like Bluetooth or USB.
Maintenance
Service Intervals
Oil Change Interval: Typically every 10,000 km or 12 months, whichever comes first (using correct grade oil)
Spark Plug Replacement: Every 20,000 - 40,000 km depending on plug type (standard vs. platinum)
Timing Belt Replacement: Crucial for non-interference engines, typically around 60,000 - 80,000 km or 5 years. Failure can cause severe engine damage.
Coolant Change Interval: Every 2-3 years or 40,000 - 60,000 km
Fluid Specifications
Engine Oil Specification: API SG/SH or ACEA A2/A3, viscosity 10W-40 or 15W-40 (Consult manual for exact engine-specific recommendation). Capacity: ~3.5 - 4.0 liters.
Coolant Specification: Ethylene Glycol based antifreeze, 50% mixture with distilled water. Renault Type D or equivalent.
Brake Fluid Specification: DOT 3 or DOT 4.
Known Issues
Electrical Gremlins: Can be prone to minor electrical faults, especially with aging wiring and connectors; indicator switch failures.
Suspension Wear: Front suspension components like ball joints and tie rod ends can wear over time, affecting steering and ride quality.
Rust Corrosion: Common issue on older vehicles, particularly around wheel arches, sills, and rear suspension mounts. Requires regular inspection and treatment.
Cooling System: Radiator leaks or fan motor failure can lead to overheating. Thermostat issues are also possible.
Clutch Wear: The clutch can wear over time, leading to slipping or difficulty engaging gears.
Vehicle History
Brand Heritage
Renault History: Renault is one of the oldest automotive manufacturers, founded in 1899. Known for innovation, motorsport success, and pioneering front-wheel-drive technology.
Model Evolution
Clio I Launch: Launched in 1990 as a replacement for the highly successful Renault 5. Designed by Patrick Le Quément.
Clio I Facelift: Received a significant facelift in 1994, with styling updates and improved features, often referred to as Clio Phase 2.
Performance Variants: Notable performance models include the Clio 16v and the Clio Williams, which gained a cult following among enthusiasts.
Production
Production Years: 1990-1998
Production Locations: Primarily France (various plants), also assembled in other countries.
Awards & Recognition
Recognitions
European Car Of The Year: Named European Car of the Year in 1991, a significant achievement that cemented its market success.
Automotive Journalism Awards: Received numerous awards and high ratings from automotive publications across Europe for its innovative design and driving characteristics.
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