1991-1999 Mitsubishi 3000GT Workshop Repair Service Manual in format (750MB Searchable Complete)
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🏷️ Basic Information Identification Make: Mitsubishi Model: 3000GT Model Code: Z16A (all-wheel drive), Z15A (front-wheel drive) Nickname: GTO (Japan) Production Years Covered: 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999 Codes Chassis Code: Z16A (AWD/4WS), Z15A (FWD) Engine Code Base: 6G72 👋 Introduction Market Position Segment: Grand Tourer / Sports Car Positioning: A technologically advanced, performance-oriented flagship coupe from Mitsubishi, designed to compete with European sports cars. Competitive Analysis Primary Competitors: Nissan 300ZX (Z32), Toyota Supra (Mk IV), Mazda RX-7 (FD), Porsche 968, Chevrolet Corvette (C4). Key Features Unique Selling Points: Advanced technology (active aero, ECS, AWS), powerful V6 engine, available twin-turbocharging and all-wheel drive. 📋 Manual Details Coverage Areas Overall Coverage: Complete mechanical and electrical systems for all 1991-1999 Mitsubishi 3000GT/GTO models. Page Count Estimated Page Count: Approx. 2500+ pages (across all volumes typically included in a comprehensive workshop manual set). Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: Searchable PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, crankshaft, pistons, connecting rods, timing belt system, lubrication system, cooling system, fuel injection, emissions control. Engine Electrical: Ignition system, starting system, charging system, engine control module (ECM) diagnostics, sensors and actuators. Transmission: Manual transmission (F5M33, W5M33), Automatic transmission (V4A51), clutch system, transfer case (for AWD models). Drivetrain: Front axle, rear axle, driveshafts, CV joints, limited-slip differentials (LSD), all-wheel drive system, four-wheel steering (4WS). Suspension Steering: Front suspension (MacPherson struts, multi-link), rear suspension (multi-link), shock absorbers, springs, bushings, power steering system, 4WS system components. Brakes: Front and rear disc brakes, ABS system, brake hydraulics, parking brake, brake pad/rotor replacement, caliper service. Electrical Body: Lighting system, interior/exterior lighting, power windows, power seats, mirrors, door locks, security system, SRS airbags, climate control system, audio system. Body Chassis: Chassis frame, body panels, doors, hood, trunk, bumpers, glass, interior trim, corrosion protection. Diagnostics: On-board diagnostics (OBD-I/OBD-II), trouble codes, diagnostic procedures for all major systems. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid changes, belt inspections/replacements. Major Repairs: Engine overhaul, transmission rebuild, suspension component replacement, brake system repairs, electrical component troubleshooting and replacement. Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting guides for common and uncommon issues. Disassembly Assembly: Detailed step-by-step instructions for component removal and installation, including torque specifications. Electrical Schematics: Comprehensive wiring diagrams for all electrical systems, including component locations. Bodywork: Body panel alignment, rust repair, interior trim removal and installation. Technical Depth Depth: Comprehensive, covering everything from basic fluid checks to full engine and transmission rebuilds, including advanced electronic system diagnostics. 📊 Manual Specifications File Format File Type: PDF Searchability: Fully searchable text File Size: 750MB Print Quality Printability: Printable pages Binding Type Binding: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated and Twin-Turbocharged 6G72 V6 (SOHC and DOHC variations) Displacement: 3.0 Liters (2972 cc) Bore X Stroke: 86.0 mm x 85.0 mm Compression Ratio: 8.0:1 (Twin-Turbo), 9.0:1 (Naturally Aspirated) Valvetrain: SOHC 12-valve or DOHC 24-valve (depending on model/year/turbo configuration) Performance Naturally Aspirated Hp: 222 hp @ 6000 rpm (approx.) Naturally Aspirated Torque: 205 lb-ft @ 4500 rpm (approx.) Twin Turbo Hp: 300 hp @ 6000 rpm (approx.) Twin Turbo Torque: 307 lb-ft @ 4500 rpm (approx.) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Turbocharger Details: Twin Mitsubishi TD04-13G turbochargers with intercoolers (for twin-turbo models). 🔧 Transmission Standard Standard Transmission: 5-Speed Manual Transmission (F5M33 for FWD, W5M33 for AWD) Optional Optional Transmission: 4-Speed Automatic Transmission (V4A51) Features All Wheel Drive: Active All-Wheel Drive (AWD) with viscous coupling center differential and optional electronically controlled limited-slip rear differential (Active AWD). Four Wheel Steering: All-Wheel Steering (AWS) system on select models, actively steering the rear wheels based on speed and steering input. Transfer Case: Transfer case integrated with the AWD system, providing power distribution to front and rear wheels. 📐 Dimensions Exterior Length: 4600 mm (181.1 in) Width: 1840 mm (72.4 in) Height: 1250 mm (49.2 in) Wheelbase: 2500 mm (98.4 in) Front Track: 1535 mm (60.4 in) Rear Track: 1520 mm (59.8 in) (AWD/AWS) Weights Curb Weight: Approx. 1550 kg (3417 lbs) for NA FWD, up to 1700 kg (3748 lbs) for TT AWD. Gross Vehicle Weight Rating: Varies by configuration, typically around 1950 kg (4299 lbs). Fuel Capacity: 70 Liters (18.5 US gallons) 🛡️ Safety Features Ratings NHTSA Ratings: Not widely tested or published by NHTSA for this era; designed to meet contemporary safety standards. Active Features ABS: Anti-lock Braking System (ABS) standard on most models. Traction Control: Active Traction Control (ATC) available on some AWD models. Aws: All-Wheel Steering (AWS) contributes to enhanced vehicle stability and maneuverability. Passive Features Airbags: Driver and passenger airbags standard from later production years (check specific model year). Seatbelts: 3-point inertia-reel seatbelts with pretensioners....
Front suspension (MacPherson struts, multi-link), rear suspension (multi-link), shock absorbers, springs, bushings, power steering system, 4WS system components.
Brakes:
Front and rear disc brakes, ABS system, brake hydraulics, parking brake, brake pad/rotor replacement, caliper service.
Electrical Body:
Lighting system, interior/exterior lighting, power windows, power seats, mirrors, door locks, security system, SRS airbags, climate control system, audio system.
Engine overhaul, transmission rebuild, suspension component replacement, brake system repairs, electrical component troubleshooting and replacement.
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting guides for common and uncommon issues.
Disassembly Assembly:
Detailed step-by-step instructions for component removal and installation, including torque specifications.
Electrical Schematics:
Comprehensive wiring diagrams for all electrical systems, including component locations.
Bodywork:
Body panel alignment, rust repair, interior trim removal and installation.
Technical Depth
Depth:
Comprehensive, covering everything from basic fluid checks to full engine and transmission rebuilds, including advanced electronic system diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully searchable text
File Size:
750MB
Print Quality
Printability:
Printable pages
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated and Twin-Turbocharged 6G72 V6 (SOHC and DOHC variations)
Displacement:
3.0 Liters (2972 cc)
Bore X Stroke:
86.0 mm x 85.0 mm
Compression Ratio:
8.0:1 (Twin-Turbo), 9.0:1 (Naturally Aspirated)
Valvetrain:
SOHC 12-valve or DOHC 24-valve (depending on model/year/turbo configuration)
Performance
Naturally Aspirated Hp:
222 hp @ 6000 rpm (approx.)
Naturally Aspirated Torque:
205 lb-ft @ 4500 rpm (approx.)
Twin Turbo Hp:
300 hp @ 6000 rpm (approx.)
Twin Turbo Torque:
307 lb-ft @ 4500 rpm (approx.)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Turbocharger Details:
Twin Mitsubishi TD04-13G turbochargers with intercoolers (for twin-turbo models).
🔧 Transmission
Standard
Standard Transmission:
5-Speed Manual Transmission (F5M33 for FWD, W5M33 for AWD)
Optional
Optional Transmission:
4-Speed Automatic Transmission (V4A51)
Features
All Wheel Drive:
Active All-Wheel Drive (AWD) with viscous coupling center differential and optional electronically controlled limited-slip rear differential (Active AWD).
Four Wheel Steering:
All-Wheel Steering (AWS) system on select models, actively steering the rear wheels based on speed and steering input.
Transfer Case:
Transfer case integrated with the AWD system, providing power distribution to front and rear wheels.
📐 Dimensions
Exterior
Length:
4600 mm (181.1 in)
Width:
1840 mm (72.4 in)
Height:
1250 mm (49.2 in)
Wheelbase:
2500 mm (98.4 in)
Front Track:
1535 mm (60.4 in)
Rear Track:
1520 mm (59.8 in) (AWD/AWS)
Weights
Curb Weight:
Approx. 1550 kg (3417 lbs) for NA FWD, up to 1700 kg (3748 lbs) for TT AWD.
Gross Vehicle Weight Rating:
Varies by configuration, typically around 1950 kg (4299 lbs).
Fuel Capacity:
70 Liters (18.5 US gallons)
🛡️ Safety Features
Ratings
NHTSA Ratings:
Not widely tested or published by NHTSA for this era; designed to meet contemporary safety standards.
Active Features
ABS:
Anti-lock Braking System (ABS) standard on most models.
Traction Control:
Active Traction Control (ATC) available on some AWD models.
Aws:
All-Wheel Steering (AWS) contributes to enhanced vehicle stability and maneuverability.
Passive Features
Airbags:
Driver and passenger airbags standard from later production years (check specific model year).
Seatbelts:
3-point inertia-reel seatbelts with pretensioners.
Body Structure:
Reinforced safety cell with crumple zones.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette/CD player with premium speaker systems on higher trims. Bose audio systems were optional.
Climate Control:
Automatic climate control with digital display on higher trims.
Driver Assistance
Active Aero:
Active aerodynamic components including a front air dam that adjusted height and a rear wing that tilted at speed (on Twin Turbo models).
Ecs:
Electronic Control Suspension (ECS) allowing driver selection of damping rates (Comfort, Normal, Sport) on select models.
Connectivity
Connectivity Features:
Limited by era; primarily focused on vehicle systems. No modern infotainment or smartphone integration.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles (4,800-8,000 km) or 3-6 months, depending on driving conditions.
Timing Belt Replacement:
Every 60,000 miles (96,000 km) or 5 years, whichever comes first (critical for interference engine).
Coolant Flush:
Every 30,000 miles (48,000 km) or 2 years.
Spark Plug Replacement:
Every 60,000 miles (96,000 km) for platinum plugs, or as specified for iridium plugs.
Fluid Specifications
Engine Oil:
API SJ/SL, SAE 10W-30 or 5W-30 (check manual for specific recommendations based on temperature).
Engine Oil Capacity:
4.5 Liters (4.8 US quarts) with filter change.
Coolant:
Mitsubishi DiaQueen Super Long Life Coolant (or equivalent) - 50/50 mix with distilled water.
Transmission Fluid Manual:
API GL-4 or GL-5, SAE 75W-90 gear oil.
Transmission Fluid Automatic:
Diamond ATF SP-III or equivalent.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Issues Twin Turbo:
Cracked exhaust manifolds, turbocharger oil seal failure, fuel injector issues, active aero component failure, ECS (Electronic Control Suspension) failure, transfer case issues.
Common Issues General:
Timing belt tensioner failure, clutch wear, catalytic converter issues, electrical gremlins, rust on body panels, viscous coupling failure in AWD models.
Maintenance Critical:
Strict adherence to timing belt replacement is crucial to avoid catastrophic engine damage.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Mitsubishi has a history of performance vehicles, including rally cars and sports coupes, building on its engineering prowess.
Model Evolution
First Generation:
Introduced in 1990 (as a 1991 model year) as the flagship sports car, codenamed 'Hako' during development.
Major Refresh:
Significant facelift in 1994 (for the 1994 model year), featuring updated styling, revised active aerodynamics, and enhanced performance for the TT models.
Late Models:
The 1997-1999 models (often referred to as the 'Gen 2.5' or facelifted models) received further refinements, including larger turbos and injectors for the VR-4 (TT AWD).
Production
Production Period:
1990-2000
Manufacturing Location:
Mizushima Plant, Kurashiki, Japan.
Global Sales:
Over 100,000 units produced worldwide, with a significant portion sold in the United States.
🏆 Awards & Recognition
Recognitions
Automotive Journal Awards:
Frequently praised by automotive magazines for its technology and performance upon release, though sometimes criticized for weight and complexity.
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