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Daewoo Fino 1991-2001 Workshop Service Manual for Repair

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The Daewoo Fino, chassis code T1X, is a subcompact vehicle produced between 1991 and 2001. This model, based on the Suzuki Cultus platform, offered affordable transportation with a focus on simplicity and basic functionality, making it a popular choice for budget-conscious buyers and first-time car owners. Known for its reliable 1.3-liter inline-4 engine, the Fino was designed for urban commuting and general use, competing with other economy vehicles of its era. Its engineering prioritizes straightforward operation and ease of maintenance, reflecting its value proposition as an accessible mode of transport. This comprehensive Workshop Service Manual provides essential information for the maintenance and repair of the Daewoo Fino (T1X) from 1991 to 2001. It covers all major systems, including engine management, mechanical components, transmission, suspension, steering, brakes, and the electrical system. Detailed procedures for routine maintenance, troubleshooting common faults, and major component overhaul are included, alongside critical technical specifications such as torque values and fluid capacities. This manual serves as an indispensable resource for owners, mechanics, and technicians seeking to ensure the longevity and optimal performance of their Daewoo Fino. 🏷️ Basic Information Identification Make: Daewoo Model: Fino Codes Chassis Code: T1X 👋 Introduction Market Position Segment: Subcompact hatchback/sedan. Competitive Analysis Competitors: Hyundai Excel, Kia Pride, Suzuki Swift, Ford Festiva. Key Features Target Audience: Budget-conscious buyers, first-time car owners, urban commuters. Value Proposition: Affordable transportation with a focus on simplicity and basic functionality. 📋 Manual Details Coverage Areas Year Coverage: 1991-2001 Page Count Total Pages: 322 Manual Type Type: Workshop Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Management: Fuel injection, ignition, emissions control, sensors, actuators, diagnostic trouble codes (DTCs). Engine Mechanical: Engine assembly, cylinder head, block, pistons, crankshaft, camshaft, timing, lubrication, cooling. Transmission: Manual transmission components, clutch, gear selection, lubrication, maintenance. Suspension Steering: Front and rear suspension, steering system components, wheel alignment, power steering. Brakes: Brake system components, hydraulic lines, master cylinder, calipers, pads, rotors, parking brake, ABS (if equipped). Electrical System: Battery, charging system, starting system, lighting, wipers, horn, instrument cluster, fuses, relays, wiring diagrams. HVAC: Heating, ventilation, and air conditioning system operation, components, and service. Body Chassis: Body panel removal and installation, doors, windows, interior trim, chassis components. Procedures Included Maintenance: Routine maintenance schedules, oil changes, filter replacements, spark plugs, fluid checks and top-offs. Troubleshooting: Diagnostic procedures for common and uncommon faults, symptom analysis, step-by-step troubleshooting guides. Repair Overhaul: Detailed instructions for disassembly, repair, reassembly, and adjustment of all major vehicle components. Diagnostics: On-board diagnostics (OBD-II) information, sensor data interpretation, fault code diagnosis. Specifications: Torque specifications, clearances, fluid capacities, electrical resistance values. Technical Depth Depth: Comprehensive, covering from basic maintenance to major component overhaul and diagnostics. 📊 Manual Specifications File Format File Type: PDF Print Quality Quality: High-resolution, clear text and diagrams, suitable for printing. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: G13BA (Commonly) Engine Type: Inline-4, SOHC Displacement: 1.3 Liters (1342 cc) Performance Horsepower: Approx. 70-75 HP (Varies by market and tuning) Torque: Approx. 100-110 Nm (Varies by market and tuning) Fuel System Induction: Multi-point Fuel Injection (MPI) or Carburetor (early models/specific markets). Fuel Type: Unleaded Gasoline Engine Mechanical Bore X Stroke: 74.0 mm x 78.0 mm (Typical) Compression Ratio: 9.3:1 (Typical) Lubrication Oil Capacity: Approx. 3.2 Liters (3.4 US Quarts) with filter change Cooling Coolant Capacity: Approx. 5.0 Liters (5.3 US Quarts) 🔧 Transmission Standard Transmission Type: 5-Speed Manual Optional Transmission Type: 3-Speed Automatic (Less common) Features Clutch Type: Dry single plate, hydraulically actuated. Maintenance Manual Transmission Fluid Spec: API GL-4, SAE 75W-90 or SAE 80W-90 Gear Oil Automatic Transmission Fluid Spec: Dexron III or equivalent 📐 Dimensions Exterior Length: Approx. 3,760 mm (Hatchback), 3,995 mm (Sedan) Width: Approx. 1,600 mm Height: Approx. 1,380 mm (Hatchback), 1,375 mm (Sedan) Weights Curb Weight: Approx. 800-900 kg (Varies by body style and equipment) Wheels Bolt Pattern: 4x100 mm Wheel Size: 13 or 14 inches Tires Tire Sizes: 155/80 R13, 165/70 R13, 175/65 R14 (Common sizes) 🛡️ Safety Features Ratings Crash Test Results: Limited independent crash test data available for this era and region. Generally expected to be basic. Active Features ABS: Optional on higher trims or later models. Passive Features Airbags: Driver airbag standard on most models from mid-90s onwards, passenger airbag rare. Seatbelts: Three-point front seatbelts, two-point rear seatbelts (center rear). 💡 Technology Features Infotainment Radio System: Basic AM/FM radio, often with cassette player. CD players were rare/aftermarket. Driver Assistance Features: Limited; primarily focus on basic driver aids. No advanced electronic driver assistance systems. Connectivity Features: None in the modern sense (no Bluetooth, USB, etc.). 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000-7,500 km (3,000-5,000 miles) or 6-12 months. Air Filter Replacement: Every 15,000-30,000 km (9,000-18,000 miles). Spark Plug Replacement: Every 30,000-50,000 km (18,000-30,000 miles). Fluid...
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Daewoo Fino 1991-2001 Workshop Service Manual for RepairDaewoo Fino 1991-2001 Workshop Service Manual for RepairDaewoo Fino 1991-2001 Workshop Service Manual for Repair
The Daewoo Fino, chassis code T1X, is a subcompact vehicle produced between 1991 and 2001. This model, based on the Suzuki Cultus platform, offered affordable transportation with a focus on simplicity and basic functionality, making it a popular choice for budget-conscious buyers and first-time car owners. Known for its reliable 1.3-liter inline-4 engine, the Fino was designed for urban commuting and general use, competing with other economy vehicles of its era. Its engineering prioritizes straightforward operation and ease of maintenance, reflecting its value proposition as an accessible mode of transport. This comprehensive Workshop Service Manual provides essential information for the maintenance and repair of the Daewoo Fino (T1X) from 1991 to 2001. It covers all major systems, including engine management, mechanical components, transmission, suspension, steering, brakes, and the electrical system. Detailed procedures for routine maintenance, troubleshooting common faults, and major component overhaul are included, alongside critical technical specifications such as torque values and fluid capacities. This manual serves as an indispensable resource for owners, mechanics, and technicians seeking to ensure the longevity and optimal performance of their Daewoo Fino.
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Fino
Codes
Chassis Code:
T1X
👋 Introduction
Market Position
Segment:
Subcompact hatchback/sedan.
Competitive Analysis
Competitors:
Hyundai Excel, Kia Pride, Suzuki Swift, Ford Festiva.
Key Features
Target Audience:
Budget-conscious buyers, first-time car owners, urban commuters.
Value Proposition:
Affordable transportation with a focus on simplicity and basic functionality.
📋 Manual Details
Coverage Areas
Year Coverage:
1991-2001
Page Count
Total Pages:
322
Manual Type
Type:
Workshop Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Management:
Fuel injection, ignition, emissions control, sensors, actuators, diagnostic trouble codes (DTCs).
Engine Mechanical:
Engine assembly, cylinder head, block, pistons, crankshaft, camshaft, timing, lubrication, cooling.
Transmission:
Manual transmission components, clutch, gear selection, lubrication, maintenance.
Suspension Steering:
Front and rear suspension, steering system components, wheel alignment, power steering.
Brakes:
Brake system components, hydraulic lines, master cylinder, calipers, pads, rotors, parking brake, ABS (if equipped).
Electrical System:
Battery, charging system, starting system, lighting, wipers, horn, instrument cluster, fuses, relays, wiring diagrams.
HVAC:
Heating, ventilation, and air conditioning system operation, components, and service.
Body Chassis:
Body panel removal and installation, doors, windows, interior trim, chassis components.
Procedures Included
Maintenance:
Routine maintenance schedules, oil changes, filter replacements, spark plugs, fluid checks and top-offs.
Troubleshooting:
Diagnostic procedures for common and uncommon faults, symptom analysis, step-by-step troubleshooting guides.
Repair Overhaul:
Detailed instructions for disassembly, repair, reassembly, and adjustment of all major vehicle components.
Diagnostics:
On-board diagnostics (OBD-II) information, sensor data interpretation, fault code diagnosis.
Specifications:
Torque specifications, clearances, fluid capacities, electrical resistance values.
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to major component overhaul and diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Quality:
High-resolution, clear text and diagrams, suitable for printing.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
G13BA (Commonly)
Engine Type:
Inline-4, SOHC
Displacement:
1.3 Liters (1342 cc)
Performance
Horsepower:
Approx. 70-75 HP (Varies by market and tuning)
Torque:
Approx. 100-110 Nm (Varies by market and tuning)
Fuel System
Induction:
Multi-point Fuel Injection (MPI) or Carburetor (early models/specific markets).
Fuel Type:
Unleaded Gasoline
Engine Mechanical
Bore X Stroke:
74.0 mm x 78.0 mm (Typical)
Compression Ratio:
9.3:1 (Typical)
Lubrication
Oil Capacity:
Approx. 3.2 Liters (3.4 US Quarts) with filter change
Cooling
Coolant Capacity:
Approx. 5.0 Liters (5.3 US Quarts)
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual
Optional
Transmission Type:
3-Speed Automatic (Less common)
Features
Clutch Type:
Dry single plate, hydraulically actuated.
Maintenance
Manual Transmission Fluid Spec:
API GL-4, SAE 75W-90 or SAE 80W-90 Gear Oil
Automatic Transmission Fluid Spec:
Dexron III or equivalent
📐 Dimensions
Exterior
Length:
Approx. 3,760 mm (Hatchback), 3,995 mm (Sedan)
Width:
Approx. 1,600 mm
Height:
Approx. 1,380 mm (Hatchback), 1,375 mm (Sedan)
Weights
Curb Weight:
Approx. 800-900 kg (Varies by body style and equipment)
Wheels
Bolt Pattern:
4x100 mm
Wheel Size:
13 or 14 inches
Tires
Tire Sizes:
155/80 R13, 165/70 R13, 175/65 R14 (Common sizes)
🛡️ Safety Features
Ratings
Crash Test Results:
Limited independent crash test data available for this era and region. Generally expected to be basic.
Active Features
ABS:
Optional on higher trims or later models.
Passive Features
Airbags:
Driver airbag standard on most models from mid-90s onwards, passenger airbag rare.
Seatbelts:
Three-point front seatbelts, two-point rear seatbelts (center rear).
💡 Technology Features
Infotainment
Radio System:
Basic AM/FM radio, often with cassette player. CD players were rare/aftermarket.
Driver Assistance
Features:
Limited; primarily focus on basic driver aids. No advanced electronic driver assistance systems.
Connectivity
Features:
None in the modern sense (no Bluetooth, USB, etc.).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 km (3,000-5,000 miles) or 6-12 months.
Air Filter Replacement:
Every 15,000-30,000 km (9,000-18,000 miles).
Spark Plug Replacement:
Every 30,000-50,000 km (18,000-30,000 miles).
Fluid Specifications
Engine Oil Type:
API SG/SH, SAE 10W-30 or 10W-40 (Check manual for precise spec based on climate).
Coolant Type:
Ethylene Glycol based coolant (50/50 mix with distilled water).
Known Issues
Engine:
Head gasket leaks, valve stem seals, minor oil consumption on high mileage units.
Electrical:
Wiring harness degradation, minor electrical gremlins, alternator/starter issues.
Suspension:
Worn bushings, ball joints, and tie rod ends due to age and mileage.
Rust:
Common on wheel arches, sills, and chassis components, especially in corrosive climates.
Exhaust System:
Corrosion and failure of muffler and pipes.
📚 Vehicle History
Brand Heritage
Brand Origin:
South Korea.
Model Evolution
Platform Basis:
Based on the Suzuki Cultus (also sold as a Holden Barina and Pontiac Firefly in various markets).
Production
Production Period:
1991-2001
Manufacturing Location:
South Korea.
🏆 Awards & Recognition
Recognitions
Accolades:
Generally not a recipient of major automotive awards; positioned as an economy vehicle.
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