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1991 Mitsubushi LASER TALON Service Repair Manual Download PDF

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🏷️ Basic Information Identification Make: Mitsubishi Model: Laser / Talon Production Year: 1991 Codes Platform Code: Mitsubishi MD platform (shared with Mitsubishi Eclipse) 👋 Introduction Market Position Segment: Compact Sports Coupe/Hatchback Usp: Affordable performance with stylish design, often featuring advanced (for its time) drivetrain options and accessible tuning potential. Competitive Analysis Key Competitors: Honda Civic Si, Toyota Celica, Nissan 240SX, Ford Probe, Chevrolet Cavalier Z24 Key Features Design: Aerodynamic styling, often with pop-up headlights (depending on trim/region), sporty interior. Performance Variants: Availability of turbocharged engines and all-wheel-drive (AWD) systems in higher trims (e.g., Talon TSi AWD, Eclipse GSX), enhancing performance and handling. Platform Sharing: Shared platform and many components with the Mitsubishi Eclipse, allowing for broad parts compatibility and a large aftermarket support base. 📋 Manual Details Coverage Areas Engine Options: All engines offered in 1991 Model Variants: All trim levels and configurations Page Count Estimated Pages: Extensive (typically 1000+ pages for a complete factory service manual) Manual Type Type: Complete Service & Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed diagnosis, repair, overhaul, and specifications for all engine variants (e.g., 1.8L SOHC, 2.0L DOHC, 2.0L Turbo DOHC) Fuel System: Fuel injection systems, fuel pump, injectors, pressure regulator, emissions control Ignition System: Distributor, ignition coils, spark plugs, timing, electronic control unit (ECU) diagnostics Cooling System: Radiator, thermostat, water pump, hoses, fan clutch/electric fan, coolant specifications Lubrication System: Oil pump, oil filter, oil specifications, oil cooler (if applicable), lubrication passages Transmission: Manual and automatic transmission overhaul, clutch service, torque converter, transmission fluid specifications Drivetrain: Front-wheel drive (FWD) axle shafts, CV joints, differential service Suspension: Front and rear suspension components, struts, shocks, control arms, bushings, alignment procedures Steering: Power steering system, pump, rack and pinion, steering column, tie rods, fluid specifications Brakes: Disc brake systems (front and rear), hydraulic lines, master cylinder, brake calipers, pads, rotors, brake fluid specifications, ABS (if equipped) Electrical System: Battery, charging system (alternator), starting system (starter), lighting circuits, fuses, relays, wiring diagrams, diagnostic connectors Body And Frame: Body panel removal/installation, door mechanisms, glass, interior trim, underbody corrosion protection Heating Ventilation Air Conditioning HVAC: A/C system components, refrigerant, heater core, blower motor, climate controls Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs) interpretation, scan tool usage (OBD-I) Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections Component Replacement: Detailed step-by-step instructions for replacing major components (e.g., alternator, starter, water pump, radiators, brake pads, clutch) Engine Rebuild: Complete engine disassembly, inspection, repair, and reassembly procedures Transmission Repair: Detailed overhaul procedures for both manual and automatic transmissions Suspension And Steering Repair: Replacement of struts, shocks, ball joints, tie rod ends, steering rack Brake Service: Brake pad/shoe replacement, caliper/wheel cylinder service, bleeding procedures Electrical Troubleshooting: Step-by-step guides for diagnosing electrical faults using wiring diagrams Body And Interior Repair: Procedures for interior trim removal, door panel access, and minor bodywork adjustments Technical Specifications: Torque specifications, clearances, timing settings, electrical resistance values, pressure readings Special Tools: Identification of and procedures for using specialized tools required for specific repairs Technical Depth Depth: Comprehensive, from basic maintenance to full engine and transmission rebuilds, including detailed diagnostic procedures 📊 Manual Specifications File Format Format: PDF Searchability: Text-searchable (typical for professionally created PDFs) Printable: Yes, printable pages Print Quality Quality: High-resolution scans/digital creation, ensuring clarity of text and diagrams Binding Type Binding: N/A (Digital Download PDF) Paper Type Paper: N/A (Digital Download PDF) ⚙️ Engine Specifications Primary Engine Engine 1 4G63 DOHc Turbo: 2.0L DOHC 16-valve turbocharged inline-4 (G63B) Engine 1 4G63 DOHc Turbo Horsepower: Approx. 195 hp @ 6000 rpm (varies slightly by specific application and regional tuning) Engine 1 4G63 DOHc Turbo Torque: Approx. 203 lb-ft @ 3500 rpm (varies) Secondary Engine Engine 2 4G63 DOHc Naturally Aspirated: 2.0L DOHC 16-valve naturally aspirated inline-4 (G63B) Engine 2 4G63 DOHc Naturally Aspirated Horsepower: Approx. 135-150 hp Tertiary Engine Engine 3 4G61 Sohc: 1.8L SOHC 8-valve inline-4 (4G61) Engine 3 4G61 Sohc Horsepower: Approx. 105-115 hp Performance Forced Induction System: Mitsubishi TD05H-14B turbocharger (for 4G63T models) Intercooler: Air-to-air intercooler Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), multi-point injection Fuel Type: Unleaded gasoline (91 octane or higher recommended for turbocharged models) Engine Management ECU: Engine Control Unit (ECU) with integrated ignition control for many models. 🔧 Transmission Standard Transmission Type Base: 5-speed manual transmission Optional Transmission Type Optional: 4-speed automatic transmission Features AWD Availability: Available with All-Wheel Drive (AWD) on higher performance models (e.g., Talon TSi AWD), featuring a viscous coupling center differential and optional rear limited-slip differential. Clutch Type: Hydraulically actuated single-plate dry clutch Fluid Specifications Manual Transmission Fluid: API GL-4 or GL-5, SAE 75W-90 (check manual for exact specification) Automatic Transmission Fluid: Dexron II (or equivalent) 📐 Dimensions Exterior Length: Approx. 170-175 inches (4318-4445 mm), depending on specific body style...
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Stichworte: 1991 Car LASER Mitsubushi TALON
1991 Mitsubushi LASER TALON Service Repair Manual Download PDF1991 Mitsubushi LASER TALON Service Repair Manual Download PDF1991 Mitsubushi LASER TALON Service Repair Manual Download PDF1991 Mitsubushi LASER TALON Service Repair Manual Download PDF
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Laser / Talon
Production Year:
1991
Codes
Platform Code:
Mitsubishi MD platform (shared with Mitsubishi Eclipse)
👋 Introduction
Market Position
Segment:
Compact Sports Coupe/Hatchback
Usp:
Affordable performance with stylish design, often featuring advanced (for its time) drivetrain options and accessible tuning potential.
Competitive Analysis
Key Competitors:
Honda Civic Si, Toyota Celica, Nissan 240SX, Ford Probe, Chevrolet Cavalier Z24
Key Features
Design:
Aerodynamic styling, often with pop-up headlights (depending on trim/region), sporty interior.
Performance Variants:
Availability of turbocharged engines and all-wheel-drive (AWD) systems in higher trims (e.g., Talon TSi AWD, Eclipse GSX), enhancing performance and handling.
Platform Sharing:
Shared platform and many components with the Mitsubishi Eclipse, allowing for broad parts compatibility and a large aftermarket support base.
📋 Manual Details
Coverage Areas
Engine Options:
All engines offered in 1991
Model Variants:
All trim levels and configurations
Page Count
Estimated Pages:
Extensive (typically 1000+ pages for a complete factory service manual)
Manual Type
Type:
Complete Service & Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnosis, repair, overhaul, and specifications for all engine variants (e.g., 1.8L SOHC, 2.0L DOHC, 2.0L Turbo DOHC)
Fuel System:
Fuel injection systems, fuel pump, injectors, pressure regulator, emissions control
Ignition System:
Distributor, ignition coils, spark plugs, timing, electronic control unit (ECU) diagnostics
Cooling System:
Radiator, thermostat, water pump, hoses, fan clutch/electric fan, coolant specifications
Lubrication System:
Oil pump, oil filter, oil specifications, oil cooler (if applicable), lubrication passages
Transmission:
Manual and automatic transmission overhaul, clutch service, torque converter, transmission fluid specifications
Drivetrain:
Front-wheel drive (FWD) axle shafts, CV joints, differential service
Suspension:
Front and rear suspension components, struts, shocks, control arms, bushings, alignment procedures
Steering:
Power steering system, pump, rack and pinion, steering column, tie rods, fluid specifications
Brakes:
Disc brake systems (front and rear), hydraulic lines, master cylinder, brake calipers, pads, rotors, brake fluid specifications, ABS (if equipped)
Electrical System:
Battery, charging system (alternator), starting system (starter), lighting circuits, fuses, relays, wiring diagrams, diagnostic connectors
Body And Frame:
Body panel removal/installation, door mechanisms, glass, interior trim, underbody corrosion protection
Heating Ventilation Air Conditioning HVAC:
A/C system components, refrigerant, heater core, blower motor, climate controls
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs) interpretation, scan tool usage (OBD-I)
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections
Component Replacement:
Detailed step-by-step instructions for replacing major components (e.g., alternator, starter, water pump, radiators, brake pads, clutch)
Engine Rebuild:
Complete engine disassembly, inspection, repair, and reassembly procedures
Transmission Repair:
Detailed overhaul procedures for both manual and automatic transmissions
Suspension And Steering Repair:
Replacement of struts, shocks, ball joints, tie rod ends, steering rack
Brake Service:
Brake pad/shoe replacement, caliper/wheel cylinder service, bleeding procedures
Electrical Troubleshooting:
Step-by-step guides for diagnosing electrical faults using wiring diagrams
Body And Interior Repair:
Procedures for interior trim removal, door panel access, and minor bodywork adjustments
Technical Specifications:
Torque specifications, clearances, timing settings, electrical resistance values, pressure readings
Special Tools:
Identification of and procedures for using specialized tools required for specific repairs
Technical Depth
Depth:
Comprehensive, from basic maintenance to full engine and transmission rebuilds, including detailed diagnostic procedures
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Text-searchable (typical for professionally created PDFs)
Printable:
Yes, printable pages
Print Quality
Quality:
High-resolution scans/digital creation, ensuring clarity of text and diagrams
Binding Type
Binding:
N/A (Digital Download PDF)
Paper Type
Paper:
N/A (Digital Download PDF)
⚙️ Engine Specifications
Primary Engine
Engine 1 4G63 DOHc Turbo:
2.0L DOHC 16-valve turbocharged inline-4 (G63B)
Engine 1 4G63 DOHc Turbo Horsepower:
Approx. 195 hp @ 6000 rpm (varies slightly by specific application and regional tuning)
Engine 1 4G63 DOHc Turbo Torque:
Approx. 203 lb-ft @ 3500 rpm (varies)
Secondary Engine
Engine 2 4G63 DOHc Naturally Aspirated:
2.0L DOHC 16-valve naturally aspirated inline-4 (G63B)
Engine 2 4G63 DOHc Naturally Aspirated Horsepower:
Approx. 135-150 hp
Tertiary Engine
Engine 3 4G61 Sohc:
1.8L SOHC 8-valve inline-4 (4G61)
Engine 3 4G61 Sohc Horsepower:
Approx. 105-115 hp
Performance
Forced Induction System:
Mitsubishi TD05H-14B turbocharger (for 4G63T models)
Intercooler:
Air-to-air intercooler
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), multi-point injection
Fuel Type:
Unleaded gasoline (91 octane or higher recommended for turbocharged models)
Engine Management
ECU:
Engine Control Unit (ECU) with integrated ignition control for many models.
🔧 Transmission
Standard
Transmission Type Base:
5-speed manual transmission
Optional
Transmission Type Optional:
4-speed automatic transmission
Features
AWD Availability:
Available with All-Wheel Drive (AWD) on higher performance models (e.g., Talon TSi AWD), featuring a viscous coupling center differential and optional rear limited-slip differential.
Clutch Type:
Hydraulically actuated single-plate dry clutch
Fluid Specifications
Manual Transmission Fluid:
API GL-4 or GL-5, SAE 75W-90 (check manual for exact specification)
Automatic Transmission Fluid:
Dexron II (or equivalent)
📐 Dimensions
Exterior
Length:
Approx. 170-175 inches (4318-4445 mm), depending on specific body style (coupe/hatchback)
Width:
Approx. 68-69 inches (1727-1753 mm)
Height:
Approx. 50-52 inches (1270-1321 mm)
Wheelbase:
Approx. 98.8 inches (2509 mm)
Weights
Curb Weight:
Approx. 2700-3200 lbs (1225-1450 kg), depending on engine, drivetrain, and options.
🛡️ Safety Features
Ratings
NHTSA Crash Test:
Data specific to 1991 models may vary; earlier models of similar platforms generally received mixed results. Consult official NHTSA archives for specific data.
Active Features
ABS:
Anti-lock Braking System (ABS) available on select models, typically higher trims or optional.
Passive Features
Airbags:
Driver-side airbag standard on most models by 1991, passenger airbag not typically available.
Seat Belts:
3-point front seatbelts, 2-point rear lap belts.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, often with optional CD player and multiple speaker configurations. Upgrades common.
Climate Control:
Manual climate controls for heating and air conditioning. Automatic climate control was rare/non-existent for this year.
Driver Assistance
Cruise Control:
Available as an option on most models.
Connectivity
OBD Standard:
OBD-I (On-Board Diagnostics, First Generation) with proprietary Mitsubishi diagnostic connector.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles (4,800-8,000 km) or 3-6 months, depending on driving conditions.
Engine Oil Filter Replacement:
With every oil change.
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km), or as needed based on inspection.
Spark Plug Replacement:
Every 30,000-60,000 miles (48,000-96,000 km), depending on plug type (copper vs. platinum).
Timing Belt Replacement:
Crucial for 4G63/4G61 engines. Typically every 60,000 miles (96,000 km) or 5 years. Failure can cause severe engine damage.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 or 10W-30 (API SG or higher). Check owner's manual for precise recommendation.
Coolant Type:
Ethylene Glycol based antifreeze, typically a 50/50 mix with distilled water. Green color.
Brake Fluid Type:
DOT 3
Power Steering Fluid Type:
ATF Dexron II (or equivalent)
Known Issues
Turbocharger Reliability:
Early turbo models (4G63T) can be prone to turbo seal wear, intercooler leaks, and boost leaks if not properly maintained or if driven aggressively without proper warm-up/cool-down cycles.
Engine Sludge:
The 4G63 engine can be susceptible to oil sludge buildup if oil changes are neglected or incorrect oil is used, particularly on turbocharged variants.
Cv Axle Wear:
Front CV axles can wear out, leading to clicking noises during turns, especially with aggressive driving or lowered suspension.
Suspension Bushings:
Rubber suspension bushings can degrade over time, leading to creaks, rattles, and poor handling.
Cooling System Leaks:
Radiator, hoses, and water pump can develop leaks with age.
Electrical Gremlins:
Aging wiring harnesses and connectors can sometimes lead to intermittent electrical issues.
📚 Vehicle History
Brand Heritage
Motorsport Influence:
Mitsubishi's strong heritage in motorsports, particularly in rally (e.g., Lancer Evolution), influenced the engineering and performance capabilities of models like the Talon/Eclipse.
Model Evolution
First Generation:
The 1991 model year represents the debut of the first generation of the Mitsubishi Eclipse, and by extension, its virtually identical sibling, the Eagle Talon (and Plymouth Laser). This generation ran from 1990-1994.
Collabo With Chrysler:
These models were developed under the Diamond-Star Motors (DSM) joint venture between Mitsubishi Motors and Chrysler Corporation.
Production
Manufacturing Location:
Built in Normal, Illinois, USA at the Diamond-Star Motors plant.
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The Mitsubishi Eclipse (and by extension, the Talon/Laser) was recognized on Car and Driver's '10Best' list for 1991.
Ratings
Sport Compact Of The Year:
Often praised in automotive press as a strong contender in the sport compact segment for its era.
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