1991 Renault R21 and Nevada Service and Repair Manual
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🏷️ Basic Information Identification Make: Renault Model: R21 / Nevada Year: 1991 Codes Platform Code: L48 (Hatchback), K48 (Nevada/Savanna) 👋 Introduction Market Position Segment: Family car, mid-size sedan/estate Competitive Analysis Competitors: Ford Sierra, Opel Vectra/Cavalier, Peugeot 405, Volkswagen Passat Key Features Innovations: Aerodynamic styling, transverse engines, front-wheel drive (optional 4x4 on some variants), spacious interiors Body Styles: Hatchback (R21), Saloon (R21), Nevada/Savanna (Estate/Wagon), Quadra (4WD) Target Audience Audience: Families, fleet users, those seeking practicality and comfort 📋 Manual Details Coverage Areas Market Coverage: Global (Europe predominantly) Page Count Estimated Pages: 800+ Manual Type Type: Service and Repair Manual Language Language: English Format Format: Printed (likely a workshop manual) 📖 Manual Coverage Systems Covered Engine: All variants (petrol and diesel), including J6R, J7R, J8S, Z7U, J7T engine codes Transmission: Manual and Automatic gearboxes Fuel System: Carburetor and Fuel Injection (Bosch LE2-Jetronic, RE2-Jetronic, Motronic M1.3) Ignition System: Electronic ignition systems Cooling System: Radiator, fan, thermostat, water pump, hoses Exhaust System: Manifold, catalytic converter, mufflers, pipes Steering System: Power steering, steering rack, column Suspension System: Front MacPherson struts, rear trailing arms, anti-roll bars Brake System: Front discs, rear drums/discs, ABS (if fitted), hydraulic system Electrical System: Battery, alternator, starter, lighting, wiring diagrams, fuses, relays Bodywork: Chassis, panels, doors, glass, trim, ventilation, HVAC Interior: Seats, dashboard, instruments, trim, safety belts Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, inspections Troubleshooting: Diagnostic flowcharts, common fault diagnosis Repair: Component removal, overhaul, and installation for all major systems Overhaul: Engine, gearbox, and major component rebuild procedures Adjustment: Carburetor, ignition timing, handbrake, clutch linkage Disassembly Assembly: Detailed step-by-step instructions for all major components Technical Depth Depth: Comprehensive, A-Z coverage for technicians Diagrams Illustrations: Detailed diagrams, exploded views, and torque specifications Diagnostic Codes: OBD-I codes (where applicable for fuel injection systems) 📊 Manual Specifications File Format Digital Format: N/A (assumed printed) Print Quality Quality: High-quality print (typical for OEM or reputable aftermarket manuals) Binding Type Binding: Likely bound or sectioned for workshop use Paper Type Paper Quality: Durable paper suitable for workshop environments ⚙️ Engine Specifications Primary Engine Engine Options: 1.7L (J6R), 2.0L (J7R, J7T), 2.1L Diesel (J8S), 2.2L Petrol (Z7U) Performance Horsepower Range: 70 hp (Diesel) to 175 hp (R21 Turbo) Torque Range: 130 Nm to 280 Nm (Turbo) Fuel System Injection Types: Single-point injection (SPI), Multi-point injection (MPI), Carburetor (older models) Engine Management: Bosch Motronic, Jetronic Engine Layout Layout: Transverse, inline 4-cylinder (some V6 variants existed in other markets/later models, but unlikely for 1991 primary models covered) Engine Codes 1991 Petrol 2.0L: J7R (12V/16V) Diesel 2.1L: J8S Turbo Petrol 2.0L: J7T 🔧 Transmission Standard Standard Transmission: 5-speed Manual Optional Optional Transmission: 4-speed Automatic (e.g., RenoA42) Features Drivetrain: Front-Wheel Drive (FWD), All-Wheel Drive (AWD) 'Quadra' available on select models Fluid Specifications Manual Gearbox Oil: API GL-4, SAE 75W-80 or 80W-90 (check specific engine/gearbox application) Automatic Gearbox Fluid: Renaultmatic D2 or equivalent ATF (Dexron II) 📐 Dimensions Exterior Length Hatchback: 4335 mm (approx) Length Nevada: 4540 mm (approx) Width: 1730 mm (approx) Height Hatchback: 1430 mm (approx) Height Nevada: 1470 mm (approx) Wheelbase: 2600 mm (approx) Cargo Cargo Volume Nevada: 550-1600 liters (approx) Weights Kerb Weight Range: 1100-1300 kg (approx, depending on model and engine) 🛡️ Safety Features Ratings Euro Ncap: Not applicable/available for this model year Active Features ABS: Optional on some models Traction Control: Rarely fitted Passive Features Airbags: Driver airbag optional/late availability, passenger airbag very rare Seatbelts: Front three-point inertia reel, rear lap and diagonal belts Body Structure: Reinforced safety cage, crumple zones 💡 Technology Features Infotainment Radio Options: Factory fitted radios, often with cassette player. Aftermarket upgrades common. Driver Assistance Cruise Control: Optional on higher trim levels, typically with automatic transmission. Connectivity Early Features: Focus on mechanical systems; limited electronic features by modern standards. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500-10,000 km or 6-12 months (check manual for specific engine) Timing Belt Interval: Every 60,000-80,000 km or 4-5 years (critical replacement item for interference engines) Fluid Specifications Engine Oil: API SF/SG, ACEA A2/A3, viscosity 10W-40 or 15W-40 (refer to manual for precise recommendation) Coolant: Ethylene glycol based antifreeze (e.g., Renault Type D or similar) mixed 50/50 with distilled water Brake Fluid: DOT 3 or DOT 4 Known Issues Electrical Reliability: Can suffer from aging wiring looms, corroded connectors, and failing relays. Engine Management Petrol: Fuel injection system issues (injectors, fuel pump, sensors), carburetor wear. Suspension Wear: Worn ball joints, control arm bushings, and rear axle bearings (especially on heavier models). Rust Corrosion: Common areas include wheel arches, sills, rear chassis members, and around windows. Diesel Engine Glow Plugs: Glow plug issues can affect cold starting performance. Filter Part Numbers Oil Filter Example: Mann-Filter W930/20, Mahle OC81, Purflux LS227 (verify for specific engine) Air Filter Example: Mann-Filter C2515, Purflux A152 (verify for specific engine) 📚 Vehicle History Brand Heritage Manufacturer History: Renault is...
Transverse, inline 4-cylinder (some V6 variants existed in other markets/later models, but unlikely for 1991 primary models covered)
Engine Codes 1991
Petrol 2.0L:
J7R (12V/16V)
Diesel 2.1L:
J8S
Turbo Petrol 2.0L:
J7T
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual
Optional
Optional Transmission:
4-speed Automatic (e.g., RenoA42)
Features
Drivetrain:
Front-Wheel Drive (FWD), All-Wheel Drive (AWD) 'Quadra' available on select models
Fluid Specifications
Manual Gearbox Oil:
API GL-4, SAE 75W-80 or 80W-90 (check specific engine/gearbox application)
Automatic Gearbox Fluid:
Renaultmatic D2 or equivalent ATF (Dexron II)
📐 Dimensions
Exterior
Length Hatchback:
4335 mm (approx)
Length Nevada:
4540 mm (approx)
Width:
1730 mm (approx)
Height Hatchback:
1430 mm (approx)
Height Nevada:
1470 mm (approx)
Wheelbase:
2600 mm (approx)
Cargo
Cargo Volume Nevada:
550-1600 liters (approx)
Weights
Kerb Weight Range:
1100-1300 kg (approx, depending on model and engine)
🛡️ Safety Features
Ratings
Euro Ncap:
Not applicable/available for this model year
Active Features
ABS:
Optional on some models
Traction Control:
Rarely fitted
Passive Features
Airbags:
Driver airbag optional/late availability, passenger airbag very rare
Seatbelts:
Front three-point inertia reel, rear lap and diagonal belts
Body Structure:
Reinforced safety cage, crumple zones
💡 Technology Features
Infotainment
Radio Options:
Factory fitted radios, often with cassette player. Aftermarket upgrades common.
Driver Assistance
Cruise Control:
Optional on higher trim levels, typically with automatic transmission.
Connectivity
Early Features:
Focus on mechanical systems; limited electronic features by modern standards.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500-10,000 km or 6-12 months (check manual for specific engine)
Timing Belt Interval:
Every 60,000-80,000 km or 4-5 years (critical replacement item for interference engines)
Fluid Specifications
Engine Oil:
API SF/SG, ACEA A2/A3, viscosity 10W-40 or 15W-40 (refer to manual for precise recommendation)
Coolant:
Ethylene glycol based antifreeze (e.g., Renault Type D or similar) mixed 50/50 with distilled water
Brake Fluid:
DOT 3 or DOT 4
Known Issues
Electrical Reliability:
Can suffer from aging wiring looms, corroded connectors, and failing relays.
Engine Management Petrol:
Fuel injection system issues (injectors, fuel pump, sensors), carburetor wear.
Suspension Wear:
Worn ball joints, control arm bushings, and rear axle bearings (especially on heavier models).
Rust Corrosion:
Common areas include wheel arches, sills, rear chassis members, and around windows.
Diesel Engine Glow Plugs:
Glow plug issues can affect cold starting performance.
Filter Part Numbers
Oil Filter Example:
Mann-Filter W930/20, Mahle OC81, Purflux LS227 (verify for specific engine)
Air Filter Example:
Mann-Filter C2515, Purflux A152 (verify for specific engine)
📚 Vehicle History
Brand Heritage
Manufacturer History:
Renault is a pioneering French automobile manufacturer with a long history dating back to 1899, known for innovation and mass-market appeal.
Model Evolution
R21 Introduction:
The R21 was launched in 1986, succeeding the R18. It was designed by Gordini and featured a modern, aerodynamic profile.
R21 Facelift:
A significant facelift occurred in 1989, introducing updated styling (Phase 2) including new bumpers, grille, and interior revisions.
Production
Production Period:
1986-1994
Production Locations
Manufacturing Sites:
France (Douai, Hérimoncourt), Spain, Turkey, Colombia, Argentina, South Korea (as Samsung SM5 - later generation)
🏆 Awards & Recognition
Recognitions
Design Awards:
Praised for its aerodynamic and cohesive design at launch.
Ratings
Customer Satisfaction Era:
Mixed; generally appreciated for space and comfort but sometimes criticized for early electrical and mechanical reliability compared to Japanese rivals.
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