🏷️ Basic Information Identification Make: Dodge, Chrysler, Plymouth Model: Caravan, Town & Country, Voyager Year Range: 1992-1996 Codes Platform Code: ASG (Autostick Gearbox), NS (North American Segment) 👋 Introduction Market Position Vehicle Segment: Minivan Key Competitors: Ford Aerostar, Chevrolet Lumina APV/Venture, Honda Odyssey, Toyota Previa, Mazda MPV. Competitive Analysis Unique Selling Points: Spacious interior, flexible seating configurations, availability of all-wheel drive (AWD) in some configurations, comfortable ride, strong V6 engine options. Key Features Design Philosophy: Family-oriented, practical, and versatile people-mover, often featuring Stow 'n Go seating precursors and ample cargo capacity. Target Audience: Families, individuals requiring significant cargo space and passenger capacity. 📋 Manual Details Coverage Areas Primary Markets: North America (USA, Canada) Vehicle Variants Covered: All trim levels and configurations of Dodge Caravan, Chrysler Town & Country, and Plymouth Voyager within the specified years. Page Count Estimated Page Count: Over 1500 (Estimated based on comprehensive workshop manual content for this generation) Manual Type Type: Service and Repair Workshop Manual Language Language: English Format Digital Format: PDF Download 📖 Manual Coverage Systems Covered Engine: All gasoline and diesel engines (e.g., 2.5L I4, 3.0L V6 Mitsubishi, 3.3L V6, 3.8L V6 OHV) Transmission: Automatic Transmissions (e.g., A604 4-speed FWD, A670 4-speed FWD) and Manual Transmissions (if applicable, though less common for this era) Drivetrain: Front-Wheel Drive (FWD) systems, differentials, axles, CV joints. Brakes: Front and rear brake systems (disc/drum), ABS (Anti-lock Braking System) components and diagnostics. Suspension Steering: Front and rear suspension (struts, springs, control arms, bushings), power steering system, steering column, linkages. Electrical: Complete electrical system, wiring diagrams, lighting, ignition system, charging system, starter, battery, fuses, relays, power windows, locks, mirrors, climate control electronics. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system components, operation, diagnosis, and repair. Body Exterior: Body panels, doors, hinges, latches, windows, exterior trim, bumpers, sunroof (if equipped). Body Interior: Interior trim panels, seats, seat belts, dashboard, console, headliner, carpets, interior accessories. Diagnostics: On-Board Diagnostics (OBD-I) system, diagnostic trouble codes (DTCs), troubleshooting charts. Procedures Included Maintenance: Routine maintenance procedures including oil changes, filter replacements, fluid checks and changes, tune-ups, spark plug replacement, belt and hose inspection/replacement. Engine Repair: Engine tune-up, cylinder head removal/installation, piston and connecting rod service, crankshaft service, valve train overhaul, timing belt/chain replacement, oil pump service, cooling system overhaul. Transmission Service: Transmission fluid and filter changes, transmission removal and installation, internal transmission component repair and overhaul. Brake Service: Brake pad and shoe replacement, brake rotor and drum servicing, brake caliper and wheel cylinder overhaul, brake fluid bleeding, ABS component replacement and bleeding. Suspension Steering Repair: Strut and shock absorber replacement, ball joint and tie rod end replacement, power steering pump and rack replacement, wheel alignment procedures. Electrical Diagnosis Repair: Wiring harness repair, component testing (starters, alternators, sensors), troubleshooting electrical faults using wiring diagrams, power window/lock actuator replacement. HVAC Repair: Refrigerant handling (with appropriate safety precautions), A/C compressor replacement, evaporator and condenser service, blower motor replacement, heater core replacement. Body Work: Door panel removal and installation, window regulator repair, bumper cover replacement, minor body panel repair, seal and weatherstripping replacement. Troubleshooting: Detailed troubleshooting guides for common symptoms and diagnostic procedures for various systems. Technical Depth Depth Of Information: Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures for all major systems. Diagnostic Tools Required: Covers procedures requiring standard hand tools, specialized automotive tools (e.g., timing tools, bearing pullers), and basic diagnostic equipment (multimeter, scan tool for OBD-I codes). Repair Instructions: Step-by-step instructions with torque specifications, clearances, and specialized procedures for accurate repairs. Diagrams Illustrations: Includes highly detailed, printable diagrams and illustrations for component identification, assembly, and disassembly. 📊 Manual Specifications File Format Digital File Type: Adobe PDF Print Quality Printability: High-resolution, suitable for clear printing of individual pages as needed. Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper Quality: Not Applicable (Digital Download) Searchability Text Searchability: Assumed to be text-searchable within PDF, allowing for quick information retrieval. Software Requirements Reader Software: Adobe Acrobat Reader or compatible PDF viewer. Operating Systems Compatibility: Windows (95, 98, 98SE, 2000, NT, ME, XP, Vista, 7, 8) and Mac Computers. ⚙️ Engine Specifications Primary Engine Engine 1 Displacement: 2.5 Liters (150.9 cu in) Engine 1 Configuration: Inline 4-Cylinder (I4) Engine 1 Valvetrain: Overhead Valve (OHV) or Single Overhead Cam (SOHC) Engine 1 Fuel System: Multi-Point Fuel Injection (MPI) Engine 2 Displacement: 3.0 Liters (182.0 cu in) Engine 2 Configuration: V6 (Mitsubishi 6G72 SOHC) Engine 2 Fuel System: Multi-Point Fuel Injection (MPI) Engine 3 Displacement: 3.3 Liters (201.5 cu in) Engine 3 Configuration: V6 (Chrysler OHV) Engine 3 Valvetrain: Overhead Valve (OHV) Engine 3 Fuel System: Multi-Point Fuel Injection (MPI) Engine 4 Displacement: 3.8 Liters (230.7 cu in) Engine 4 Configuration: V6 (Chrysler OHV) Engine 4 Valvetrain: Overhead Valve (OHV) Engine 4 Fuel System: Multi-Point Fuel Injection (MPI) Performance Horsepower Range: Approximately 100...