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1992-1996 Mitsubishi Gto 3000gt Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: GTO / 3000GT Chassis Code: Z16A Platform Code: Z10 👋 Introduction Market Position Segment: Sports Coupe / Grand Tourer Target Audience: Enthusiasts, performance-oriented drivers, DIY mechanics, professional workshops. Competitive Analysis Key Competitors: Toyota Supra (Mk III & Mk IV), Nissan 300ZX (Z32), Mazda RX-7 (FD), Porsche 944. Key Features Innovation: Advanced technology for its era, including Active Aerodynamics, ECS suspension, and available Twin-Turbo AWD. Design: Sleek, aggressive styling with pop-up headlights and a wide stance. Performance Orientation: Designed as a high-performance GT car, capable of exhilarating driving experiences. 📋 Manual Details Coverage Areas Model Years Covered: 1992, 1993, 1994, 1995, 1996 Page Count Estimated Page Count: 1500+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine overhaul, disassembly, assembly, lubrication, cooling system, fuel system, exhaust system, timing belt replacement, cylinder head service, piston/connecting rod service, crankshaft service. Engine Electrical: Ignition system, starting system, charging system, fuel injection system (ECU diagnostics, sensor testing, injector testing), emission control systems, engine sensors, wiring diagrams. Transmission Manual: Manual transmission disassembly, inspection, assembly, clutch system service, shift linkage adjustment. Transmission Automatic: Automatic transmission disassembly, inspection, assembly, torque converter service, hydraulic control system, electronic controls, shift solenoid testing. Drivetrain: Front wheel drive, rear wheel drive, all-wheel drive (AWD) system diagnostics and repair, transfer case, drive shafts, CV joints, differentials (front and rear). Suspension: Front and rear suspension systems, struts, shock absorbers, control arms, ball joints, bushings, steering knuckle, wheel bearings, active suspension system (ECS - Electronic Controlled Suspension) diagnosis and repair. Steering: Power steering system, steering rack, steering column, steering wheel, power steering pump, fluid flushing, alignment specifications. Brakes: Front and rear brake systems, brake fluid, master cylinder, brake calipers, brake pads, brake rotors, parking brake, ABS (Anti-lock Braking System) diagnostics and component testing, brake bleeding procedures. Body And Frame: Body panel removal and installation, doors, hood, trunk lid, fenders, bumpers, glass replacement, interior trim removal, rust repair techniques, frame straightening procedures. Electrical System: Exterior lighting, interior lighting, instrument cluster, power windows, power locks, mirrors, wipers, horn, alarm system, fuse box locations, relay identification, complete vehicle wiring diagrams. Heating And Air Conditioning: HVAC system components, refrigerant handling, compressor, condenser, evaporator, heater core, blower motor, climate control module, troubleshooting. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement, tire rotation. Diagnostics: Troubleshooting guides for common symptoms, fault code interpretation, electrical system testing, mechanical system diagnostics. Repair: Component replacement procedures, engine rebuilds, transmission overhauls, suspension component replacement, brake system repairs, electrical component repair. Specifications: Torque specifications, clearances, tolerances, fluid capacities, diagnostic parameter data. Technical Depth Depth: Comprehensive, from basic maintenance to complete vehicle overhaul and advanced diagnostics. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: All pages are printable. Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Searchability Text Search: Yes (Searchable text within PDF) ⚙️ Engine Specifications Primary Engine Engine Code: 6G72 (SOHC Non-Turbo and DOHC Twin-Turbo variants) Configuration: 3.0L (2972cc) V6 SOHC (24-valve) & DOHC (24-valve Twin-Turbocharged) Performance Horsepower Naturally Aspirated: 222 hp @ 6000 rpm (approx.) Torque Naturally Aspirated: 205 lb-ft @ 4500 rpm (approx.) Horsepower Twin Turbo: 300 hp @ 6000 rpm (approx.) Torque Twin Turbo: 307 lb-ft @ 4500 rpm (approx.) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (91+ octane recommended for Twin-Turbo) Cooling System Coolant Type: Ethylene Glycol based coolant (e.g., Diaqueen Super Long Life Coolant) Timing System Timing Belt Replacement Interval: Refer to manual; typically 60,000 miles or 5 years. 🔧 Transmission Standard Type: 5-Speed Manual Transmission Optional Type: 4-Speed Automatic Transmission (with Sportronic shifter on later models) Features AWD Transmission Linkage: Active All-Wheel Drive (AWD) with Viscous coupling center differential and electronically controlled transfer clutch (on Twin-Turbo models). Fluid Specifications Manual Transmission Fluid: API GL-3 or GL-4, SAE 75W-90 (check specific manual) Automatic Transmission Fluid: DIA QUEEN ATF-II or equivalent (check specific manual) 📐 Dimensions Exterior Length: 4600 mm (181.1 in) Width: 1840 mm (72.4 in) Height: 1290 mm (50.8 in) Wheelbase: 2500 mm (98.4 in) Weights Curb Weight Naturally Aspirated: 1530 kg (3373 lbs) Curb Weight Twin Turbo: 1620 kg (3571 lbs) Gross Vehicle Weight Rating: Refer to vehicle placard Towing Capacity: Not Recommended 🛡️ Safety Features Ratings NHTSA Front Crash Test: 4-star (driver), 4-star (passenger) - 1995 model Active Features ABS: Standard on all models (4-wheel Anti-lock Braking System). AWD: Available electronically controlled AWD on Twin-Turbo models. Active Aerodynamics: Front air dam and rear wing adjust automatically based on speed (Twin-Turbo models). Passive Features Airbags: Driver and passenger airbags (standard). Seatbelts: Three-point seatbelts with pretensioners. Crumple Zones: Designed with front and rear crumple zones. 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with cassette...
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1992-1996 Mitsubishi Gto 3000gt Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
GTO / 3000GT
Chassis Code:
Z16A
Platform Code:
Z10
👋 Introduction
Market Position
Segment:
Sports Coupe / Grand Tourer
Target Audience:
Enthusiasts, performance-oriented drivers, DIY mechanics, professional workshops.
Competitive Analysis
Key Competitors:
Toyota Supra (Mk III & Mk IV), Nissan 300ZX (Z32), Mazda RX-7 (FD), Porsche 944.
Key Features
Innovation:
Advanced technology for its era, including Active Aerodynamics, ECS suspension, and available Twin-Turbo AWD.
Design:
Sleek, aggressive styling with pop-up headlights and a wide stance.
Performance Orientation:
Designed as a high-performance GT car, capable of exhilarating driving experiences.
📋 Manual Details
Coverage Areas
Model Years Covered:
1992, 1993, 1994, 1995, 1996
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine overhaul, disassembly, assembly, lubrication, cooling system, fuel system, exhaust system, timing belt replacement, cylinder head service, piston/connecting rod service, crankshaft service.
Engine Electrical:
Ignition system, starting system, charging system, fuel injection system (ECU diagnostics, sensor testing, injector testing), emission control systems, engine sensors, wiring diagrams.
Transmission Manual:
Manual transmission disassembly, inspection, assembly, clutch system service, shift linkage adjustment.
Transmission Automatic:
Automatic transmission disassembly, inspection, assembly, torque converter service, hydraulic control system, electronic controls, shift solenoid testing.
Drivetrain:
Front wheel drive, rear wheel drive, all-wheel drive (AWD) system diagnostics and repair, transfer case, drive shafts, CV joints, differentials (front and rear).
Suspension:
Front and rear suspension systems, struts, shock absorbers, control arms, ball joints, bushings, steering knuckle, wheel bearings, active suspension system (ECS - Electronic Controlled Suspension) diagnosis and repair.
Steering:
Power steering system, steering rack, steering column, steering wheel, power steering pump, fluid flushing, alignment specifications.
Brakes:
Front and rear brake systems, brake fluid, master cylinder, brake calipers, brake pads, brake rotors, parking brake, ABS (Anti-lock Braking System) diagnostics and component testing, brake bleeding procedures.
Body And Frame:
Body panel removal and installation, doors, hood, trunk lid, fenders, bumpers, glass replacement, interior trim removal, rust repair techniques, frame straightening procedures.
Electrical System:
Exterior lighting, interior lighting, instrument cluster, power windows, power locks, mirrors, wipers, horn, alarm system, fuse box locations, relay identification, complete vehicle wiring diagrams.
Heating And Air Conditioning:
HVAC system components, refrigerant handling, compressor, condenser, evaporator, heater core, blower motor, climate control module, troubleshooting.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement, tire rotation.
Diagnostics:
Troubleshooting guides for common symptoms, fault code interpretation, electrical system testing, mechanical system diagnostics.
Repair:
Component replacement procedures, engine rebuilds, transmission overhauls, suspension component replacement, brake system repairs, electrical component repair.
Specifications:
Torque specifications, clearances, tolerances, fluid capacities, diagnostic parameter data.
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete vehicle overhaul and advanced diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
All pages are printable.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
Searchability
Text Search:
Yes (Searchable text within PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code:
6G72 (SOHC Non-Turbo and DOHC Twin-Turbo variants)
Configuration:
3.0L (2972cc) V6 SOHC (24-valve) & DOHC (24-valve Twin-Turbocharged)
Performance
Horsepower Naturally Aspirated:
222 hp @ 6000 rpm (approx.)
Torque Naturally Aspirated:
205 lb-ft @ 4500 rpm (approx.)
Horsepower Twin Turbo:
300 hp @ 6000 rpm (approx.)
Torque Twin Turbo:
307 lb-ft @ 4500 rpm (approx.)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (91+ octane recommended for Twin-Turbo)
Cooling System
Coolant Type:
Ethylene Glycol based coolant (e.g., Diaqueen Super Long Life Coolant)
Timing System
Timing Belt Replacement Interval:
Refer to manual; typically 60,000 miles or 5 years.
🔧 Transmission
Standard
Type:
5-Speed Manual Transmission
Optional
Type:
4-Speed Automatic Transmission (with Sportronic shifter on later models)
Features
AWD Transmission Linkage:
Active All-Wheel Drive (AWD) with Viscous coupling center differential and electronically controlled transfer clutch (on Twin-Turbo models).
Fluid Specifications
Manual Transmission Fluid:
API GL-3 or GL-4, SAE 75W-90 (check specific manual)
Automatic Transmission Fluid:
DIA QUEEN ATF-II or equivalent (check specific manual)
📐 Dimensions
Exterior
Length:
4600 mm (181.1 in)
Width:
1840 mm (72.4 in)
Height:
1290 mm (50.8 in)
Wheelbase:
2500 mm (98.4 in)
Weights
Curb Weight Naturally Aspirated:
1530 kg (3373 lbs)
Curb Weight Twin Turbo:
1620 kg (3571 lbs)
Gross Vehicle Weight Rating:
Refer to vehicle placard
Towing Capacity:
Not Recommended
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
4-star (driver), 4-star (passenger) - 1995 model
Active Features
ABS:
Standard on all models (4-wheel Anti-lock Braking System).
AWD:
Available electronically controlled AWD on Twin-Turbo models.
Active Aerodynamics:
Front air dam and rear wing adjust automatically based on speed (Twin-Turbo models).
Passive Features
Airbags:
Driver and passenger airbags (standard).
Seatbelts:
Three-point seatbelts with pretensioners.
Crumple Zones:
Designed with front and rear crumple zones.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional CD player. Often featured premium audio systems (e.g., Bose).
Climate Control:
Manual or automatic climate control systems available.
Driver Assistance
Cruise Control:
Standard.
Active Suspension:
Electronic Controlled Suspension (ECS) was a significant technological feature, allowing adjustable damping rates.
Connectivity
Phone Integration:
Not available in the modern sense; aftermarket solutions would be required.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or 6 months, whichever comes first (refer to manual for specific grade).
Air Filter Replacement Interval:
Every 15,000-30,000 miles, or as needed based on conditions.
Cabin Air Filter Replacement Interval:
Every 15,000 miles or 1 year.
Fluid Specifications
Engine Oil Spec:
10W-30 or 10W-40 API SG or SH (check manual for exact viscosity and API rating for your specific model).
Engine Oil Capacity:
Approx. 4.5-5.0 liters (4.8-5.3 US quarts) with filter.
Brake Fluid Spec:
DOT 3 or DOT 4.
Power Steering Fluid Spec:
Mitsubishi PSF or DEXRON II / III ATF.
Coolant Capacity:
Approx. 7.5 - 8.0 liters (7.9 - 8.5 US quarts).
Known Issues
Common Problems Twin Turbo:
Turbocharger failure, oil leaks (especially from valve covers and oil cooler lines), ECU failures, intercooler system issues, ECS system faults, transmission synchro wear (manual).
Common Problems All:
Corrosion in certain areas, power window regulator failures, AC system leaks, aging of rubber components (hoses, belts, bushings).
Technical Bulletins
Timing Belt Tensioner:
Early models may have had issues with timing belt tensioners; service bulletins often recommend specific replacement procedures or parts.
Ecs Servicing:
Specific procedures for diagnosing and servicing the Electronic Controlled Suspension (ECS) system are crucial.
📚 Vehicle History
Brand Heritage
Manufacturer:
Mitsubishi Motors Corporation
Motorsport Presence:
Strong heritage in rally racing (e.g., Lancer Evolution), influencing performance technology.
Model Evolution
First Generation:
First generation launched in 1990 (Japan) as GTO, 1991 (North America) as 3000GT/Dodge Stealth.
Facelifts And Updates:
Introduced with pop-up headlights. Facelifts in 1994 and 1996 brought revised styling, improved performance, and updated features.
Production
Production Years:
1990-2001
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Car And Driver Penilaian:
Named to Car and Driver's Ten Best list multiple times in the early 1990s.
Iconic Status:
Recognized as a technological marvel and a capable sports car of its era.
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