Mitsubishi Space Wagon 1992-1997 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Space Wagon Generation: Second Generation (N30/N40 Series) Codes Chassis Codes: N33W, N34W, N43W 👋 Introduction Market Position Vehicle Type: Compact MPV (Multi-Purpose Vehicle) / Minivan. Target Audience: Families seeking practical, versatile, and comfortable transportation with flexible seating and cargo options. Competitive Analysis Key Competitors: Toyota Previa/Estima, Nissan Serena, Honda Odyssey (first generation), Mazda MPV. Key Features Seating Configuration: Typically offered with 5, 6, or 7 seats, with flexible sliding, folding, and removable seat arrangements. Engine Options: Primarily offered with gasoline engines known for reliability and fuel efficiency for their class. Design Philosophy: Focus on maximizing interior space and passenger comfort within a relatively compact footprint, often featuring a cab-forward design. 📋 Manual Details Coverage Areas Model Years Covered: 1992, 1993, 1994, 1995, 1996, 1997 Page Count Total Pages: 1287 Manual Type Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed disassembly, assembly, inspection, and repair of all engine components including cylinder head, block, pistons, crankshaft, camshafts, timing system, and lubrication system. Engine Management And Emissions: Fuel injection system (MPI), ignition system, emissions control systems (catalytic converter, EGR, EVAP), sensor diagnostics, and ECU troubleshooting. Transmission Manual: Complete repair, overhaul, and adjustment procedures for manual transmissions, including clutch operation and component replacement. Transmission Automatic: Detailed procedures for automatic transmission diagnosis, removal, installation, overhaul, fluid checks, and component testing. Drivetrain: Front-wheel drive (FWD) and optional all-wheel drive (AWD) systems, including differential, driveshafts, CV joints, and wheel bearings. Suspension: Front and rear suspension systems, including shock absorbers, struts, springs, control arms, ball joints, bushings, and alignment specifications. Steering: Power steering system diagnosis, repair, components (pump, rack and pinion, hoses), and steering column. Brakes: Front and rear brake systems (disc and drum), including hydraulic components (master cylinder, calipers, wheel cylinders, brake lines), parking brake, and ABS (if equipped). Electrical System: Starting and charging systems, battery, alternator, starter motor, lighting system, fuses, relays, and wiring diagrams. Body And Chassis: Body panels, doors, hinges, latches, glass, sunroof (if equipped), bumpers, interior trim, and chassis structural components. HVAC: Heating, ventilation, and air conditioning (HVAC) system diagnosis, components (compressor, condenser, evaporator, blower motor), refrigerant handling, and climate control. Body Electrical And Accessories: Power windows, power door locks, mirrors, seat adjustments, instrument cluster, audio system, and interior/exterior lighting. Procedures Included Maintenance: Routine maintenance, oil changes, filter replacements, fluid checks, spark plug replacement, belt inspection and replacement, and brake pad replacement. Troubleshooting: Systematic diagnostic procedures for common and uncommon issues, including symptom-based troubleshooting, fault code interpretation (if applicable), and step-by-step diagnostic trees. Repair And Overhaul: Comprehensive instructions for disassembly, repair, rebuilding, and reassembly of all major vehicle components and systems. Removal And Installation: Step-by-step guidance for removing and installing virtually all parts and systems, from small components to major assemblies. Adjustments And Calibration: Procedures for adjusting brakes, clutch, idle speed, timing, suspension alignment, and other critical settings. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and transmission overhauls, with detailed diagnostic information. Illustrations Type Of Illustrations: Detailed illustrations, exploded diagrams, drawings, and photos for clarity in all procedures. Special Tools Tool References: Includes references to special service tool numbers and usage for specific repair operations. 📊 Manual Specifications File Format Printability: Yes, all pages are printable. Compatibility: Windows, Mac, and Linux operating systems. Software Requirement: Adobe Reader. Print Quality Page Quality: High-resolution scans ensuring clarity and readability of text and diagrams. Binding Type Digital Binding: N/A (Instant Download PDF). Paper Type Digital Paper Type: N/A (Digital Document). ⚙️ Engine Specifications Primary Engine Engine Code 1: 4G63 (2.0L SOHC) Engine Code 2: 4G64 (2.4L SOHC) Engine Type: Inline 4-cylinder, DOHC (some variants) and SOHC gasoline engines. Performance Horsepower Range: Approximately 110-145 hp depending on engine and market. Torque Range: Approximately 170-205 Nm depending on engine. Fuel System Injection Type: Electronic Multi-Point Fuel Injection (MPI). Cooling System Cooling Type: Liquid-cooled. Ignition System Ignition Type: Distributorless Ignition System (DIS) or conventional distributor system depending on year and market. 🔧 Transmission Standard Standard Transmission Type: 5-speed Manual Transmission. Optional Optional Transmission Type: 4-speed Automatic Transmission (INVECS-II). Features AWD Availability: Optional All-Wheel Drive (AWD) system available on certain models, often with viscous coupling. 📐 Dimensions Exterior Length: Approx. 4595-4640 mm Width: Approx. 1700-1725 mm Height: Approx. 1640-1655 mm Wheelbase: Approx. 2720 mm Weights Curb Weight: Approx. 1450-1650 kg depending on configuration. 🛡️ Safety Features Ratings Crash Test Data: Limited public crash test data available for this specific generation; rely on factory safety features and design principles. Active Features ABS: Anti-lock Braking System (ABS) often available as an option or standard on higher trims. Passive Features Airbags: Driver's side airbag typically standard on later models; passenger airbag less common. Seat Belts: Three-point seat belts for front and rear passengers. 💡 Technology Features Infotainment Audio System:...
Families seeking practical, versatile, and comfortable transportation with flexible seating and cargo options.
Competitive Analysis
Key Competitors:
Toyota Previa/Estima, Nissan Serena, Honda Odyssey (first generation), Mazda MPV.
Key Features
Seating Configuration:
Typically offered with 5, 6, or 7 seats, with flexible sliding, folding, and removable seat arrangements.
Engine Options:
Primarily offered with gasoline engines known for reliability and fuel efficiency for their class.
Design Philosophy:
Focus on maximizing interior space and passenger comfort within a relatively compact footprint, often featuring a cab-forward design.
📋 Manual Details
Coverage Areas
Model Years Covered:
1992, 1993, 1994, 1995, 1996, 1997
Page Count
Total Pages:
1287
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed disassembly, assembly, inspection, and repair of all engine components including cylinder head, block, pistons, crankshaft, camshafts, timing system, and lubrication system.
Engine Management And Emissions:
Fuel injection system (MPI), ignition system, emissions control systems (catalytic converter, EGR, EVAP), sensor diagnostics, and ECU troubleshooting.
Transmission Manual:
Complete repair, overhaul, and adjustment procedures for manual transmissions, including clutch operation and component replacement.
Transmission Automatic:
Detailed procedures for automatic transmission diagnosis, removal, installation, overhaul, fluid checks, and component testing.
Drivetrain:
Front-wheel drive (FWD) and optional all-wheel drive (AWD) systems, including differential, driveshafts, CV joints, and wheel bearings.
Suspension:
Front and rear suspension systems, including shock absorbers, struts, springs, control arms, ball joints, bushings, and alignment specifications.
Steering:
Power steering system diagnosis, repair, components (pump, rack and pinion, hoses), and steering column.
Brakes:
Front and rear brake systems (disc and drum), including hydraulic components (master cylinder, calipers, wheel cylinders, brake lines), parking brake, and ABS (if equipped).
Electrical System:
Starting and charging systems, battery, alternator, starter motor, lighting system, fuses, relays, and wiring diagrams.
Body And Chassis:
Body panels, doors, hinges, latches, glass, sunroof (if equipped), bumpers, interior trim, and chassis structural components.
HVAC:
Heating, ventilation, and air conditioning (HVAC) system diagnosis, components (compressor, condenser, evaporator, blower motor), refrigerant handling, and climate control.
Body Electrical And Accessories:
Power windows, power door locks, mirrors, seat adjustments, instrument cluster, audio system, and interior/exterior lighting.
Procedures Included
Maintenance:
Routine maintenance, oil changes, filter replacements, fluid checks, spark plug replacement, belt inspection and replacement, and brake pad replacement.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues, including symptom-based troubleshooting, fault code interpretation (if applicable), and step-by-step diagnostic trees.
Repair And Overhaul:
Comprehensive instructions for disassembly, repair, rebuilding, and reassembly of all major vehicle components and systems.
Removal And Installation:
Step-by-step guidance for removing and installing virtually all parts and systems, from small components to major assemblies.
Adjustments And Calibration:
Procedures for adjusting brakes, clutch, idle speed, timing, suspension alignment, and other critical settings.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission overhauls, with detailed diagnostic information.
Illustrations
Type Of Illustrations:
Detailed illustrations, exploded diagrams, drawings, and photos for clarity in all procedures.
Special Tools
Tool References:
Includes references to special service tool numbers and usage for specific repair operations.
📊 Manual Specifications
File Format
Printability:
Yes, all pages are printable.
Compatibility:
Windows, Mac, and Linux operating systems.
Software Requirement:
Adobe Reader.
Print Quality
Page Quality:
High-resolution scans ensuring clarity and readability of text and diagrams.
Binding Type
Digital Binding:
N/A (Instant Download PDF).
Paper Type
Digital Paper Type:
N/A (Digital Document).
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
4G63 (2.0L SOHC)
Engine Code 2:
4G64 (2.4L SOHC)
Engine Type:
Inline 4-cylinder, DOHC (some variants) and SOHC gasoline engines.
Performance
Horsepower Range:
Approximately 110-145 hp depending on engine and market.
Torque Range:
Approximately 170-205 Nm depending on engine.
Fuel System
Injection Type:
Electronic Multi-Point Fuel Injection (MPI).
Cooling System
Cooling Type:
Liquid-cooled.
Ignition System
Ignition Type:
Distributorless Ignition System (DIS) or conventional distributor system depending on year and market.
🔧 Transmission
Standard
Standard Transmission Type:
5-speed Manual Transmission.
Optional
Optional Transmission Type:
4-speed Automatic Transmission (INVECS-II).
Features
AWD Availability:
Optional All-Wheel Drive (AWD) system available on certain models, often with viscous coupling.
📐 Dimensions
Exterior
Length:
Approx. 4595-4640 mm
Width:
Approx. 1700-1725 mm
Height:
Approx. 1640-1655 mm
Wheelbase:
Approx. 2720 mm
Weights
Curb Weight:
Approx. 1450-1650 kg depending on configuration.
🛡️ Safety Features
Ratings
Crash Test Data:
Limited public crash test data available for this specific generation; rely on factory safety features and design principles.
Active Features
ABS:
Anti-lock Braking System (ABS) often available as an option or standard on higher trims.
Passive Features
Airbags:
Driver's side airbag typically standard on later models; passenger airbag less common.
Seat Belts:
Three-point seat belts for front and rear passengers.
💡 Technology Features
Infotainment
Audio System:
Factory-installed radio with AM/FM and cassette player. Speaker configurations vary by trim level.
Driver Assistance
Cruise Control:
Available on many models, particularly higher trim levels.
Connectivity
Original Connectivity:
No modern connectivity features like Bluetooth or USB. Aftermarket solutions available.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, refer to manual for specific recommendation based on driving conditions.
Timing Belt Replacement:
Crucial for 4G6x engines. Replacement interval typically 60,000-100,000 miles (96,000-160,000 km) or 5-7 years. Refer to manual for exact timing.
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 10W-30 or 10W-40 recommended. Check manual for specific viscosity based on climate.
Coolant Type:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Use Mitsubishi Super Long Life Coolant (SLLC) or equivalent.
Transmission Fluid Automatic:
Dexron III or equivalent ATF. Capacity approx. 6-7 liters for a drain and fill.
Transmission Fluid Manual:
GL-4 or GL-5 gear oil, SAE 75W-90 or 80W-90. Capacity approx. 2-3 liters.
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Timing Belt Failure:
Critical to replace as per schedule. Failure can cause catastrophic engine damage (interference engine).
Cv Joint Wear:
Common wear item, especially on AWD models or vehicles used in harsh conditions. Symptoms include clicking noises during turns.
Suspension Bushings:
Bushings can degrade over time, leading to clunks or looseness in the ride. Regular inspection is recommended.
Rust And Corrosion:
As with many vehicles of this era, underbody rust and corrosion can be an issue, especially in regions with road salt. Check wheel wells, rocker panels, and frame components.
📚 Vehicle History
Brand Heritage
Mitsubishi Automotive:
Mitsubishi Motors has a long history of producing reliable and innovative vehicles, often known for their durable powertrains and practical designs.
Model Evolution
Space Wagon Naming:
The Space Wagon nameplate has been used by Mitsubishi for various MPV/wagon-style vehicles across different generations and markets. This manual covers the second generation, known for its spacious interior and family-oriented design.
Production
Production Period:
1991-1998 (for the N30/N40 generation).
Production Locations
Manufacturing Plants:
Primarily manufactured in Japan.
🏆 Awards & Recognition
Recognitions
Model Specific Awards:
Specific awards for this generation are not widely documented, but the Space Wagon line generally received positive reviews for its practicality and value.
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