🏷️ Basic Information Identification Make: Polaris Model: ATV 400 4x4 Model Variant: 400 4x4 Year: 1994, 1995 Codes Chassis Code: Not explicitly specified in product info, but typically refers to model generation. Engine Code: Not explicitly specified in product info, typically varies by specific sub-model if applicable. 👋 Introduction Market Position Segment: Utility ATV, popular for recreational riding and light work. Target Audience: ATV owners, DIY mechanics, and professional service technicians working on Polaris ATVs of this era. Competitive Analysis Competitors: Competed with models from brands like Yamaha (e.g., Wolverine), Honda (e.g., FourTrax), and Suzuki (e.g., QuadRunner) in the mid-size utility ATV segment. Key Features Vehicle Purpose: Designed for versatile use, including trail riding, hunting, and light farm work, with emphasis on 4x4 capability. 📋 Manual Details Coverage Areas Models Covered: All Polaris ATV 400 4x4 models for the 1994 and 1995 model years. Engine Variants Covered: All engine variants for the specified models. Trim Levels Covered: All trim levels for the specified models. Page Count Estimated Pages: Likely between 300-500 pages, typical for a comprehensive workshop manual. Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, disassembly, assembly, inspection, and repair procedures for the engine. Transmission: Service and repair of the transmission, including gearbox, clutch, and drive components. Drivetrain: Maintenance and repair of the 4x4 system, including differentials, driveshafts, and CV joints. Suspension: Service and adjustment of front and rear suspension systems, shocks, and A-arms. Brakes: Repair, bleeding, and maintenance of the braking system (hydraulic, disc/drum depending on specific model configuration). Steering: Service and repair of the steering system, including tie rods, ball joints, and steering column. Electrical System: Wiring diagrams, troubleshooting for ignition, lighting, charging system, starter, and accessories. Fuel System: Carburetor service, fuel lines, fuel pump, and fuel tank maintenance. Cooling System: Radiator, fan, thermostat, and coolant management. Exhaust System: Inspection and replacement of exhaust components. Frame And Bodywork: Inspection, repair, and maintenance of the ATV frame and body panels. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, lubrication points, and general inspections. Troubleshooting: Diagnostic charts and guided steps to identify and resolve common issues. Engine Rebuild: Complete procedures for engine disassembly, inspection of internal components (pistons, rings, valves, bearings), and reassembly. Transmission Overhaul: Detailed steps for transmission disassembly, component inspection, and reassembly. Carburetor Tuning: Adjustment and overhaul procedures for the carburetor to ensure optimal performance. Electrical Diagnostics: Step-by-step troubleshooting for electrical faults using wiring diagrams. Suspension Adjustment: Procedures for adjusting suspension settings and replacing worn components. Brake System Service: Brake pad replacement, caliper service, brake line inspection, and bleeding procedures. Wheel And Tire Service: Tire changes, wheel balancing (if applicable), and hub inspection. Technical Depth Depth: Comprehensive, covering everything from basic owner maintenance to complete engine and transmission rebuilds. Diagnostic Capability: Advanced diagnostic procedures, including troubleshooting charts and specific symptom-based solutions. Specification Data: Includes detailed specifications for all components, torque values, clearances, and fluid capacities. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely text-searchable for quick information retrieval. Print Quality Printability: Designed for easy printing of individual pages or sections. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Quality: N/A (Digital PDF format) Completeness Completeness: Full workshop manual, not a condensed version or owner's manual. ⚙️ Engine Specifications Primary Engine Engine Type: Two-stroke, liquid-cooled, single-cylinder. Displacement: Approximately 340cc to 350cc (specific model variation may exist, but '400' designation often refers to classification). Bore X Stroke: Technical specifications usually available in the manual. Performance Horsepower: Typically in the range of 20-25 HP, depending on specific tuning and model year. Torque: Specifications usually detailed in the manual. Fuel System Carburetor: Single carburetor, typically a Mikuni or Keihin, with specific model number in manual. Fuel Type: Unleaded gasoline. Ignition System Ignition Type: CDI (Capacitor Discharge Ignition). Cooling System Cooling Method: Liquid-cooled. 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission). Drive System: Shaft drive, 4x4 with selectable 2WD/4WD. Features Gear Reduction: High and low range gears, reverse. Clutch Type: Automatic centrifugal clutch system for CVT. 📐 Dimensions Exterior Length: Specifications vary slightly by year; typical around 70-75 inches. Width: Typical around 44-48 inches. Height: Typical around 45-48 inches. Weights Dry Weight: Typically in the range of 500-550 lbs. Towing Capacity: Typically around 750-1000 lbs. Payload Capacity: Typically around 200-300 lbs for racks. Wheels And Tires Front Tire Size: Commonly 22x7-10 or 23x7-10. Rear Tire Size: Commonly 22x10-10 or 23x10-10. Wheel Bolt Pattern: Typically 4/110mm or similar for ATVs. 🛡️ Safety Features Ratings Safety Certifications: ATVs of this era did not have standardized crash ratings like automobiles. Safety features are inherent to design. Active Features Braking System: Hydraulic disc brakes (front and rear) are standard. 4X4 Engagement: Selectable 2WD/4WD for enhanced traction and control. Passive...