🏷️ Basic Information Identification Make: Mazda Model: Protege Year Start: 1994 Year End: 1998 Generation Generation Designation: BJ (Second Generation) Codes Chassis Codes: BJ3P, BJ5P, BJ8W 👋 Introduction Market Position Segment: Compact Car Target Audience: DIY Enthusiasts, Independent Repair Shops, Fleet Maintenance Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Nissan Sentra, Ford Focus, Chevrolet Cavalier Key Features Value Proposition: Comprehensive factory-level repair information for a reliable and popular compact car, enabling cost-effective maintenance and repair. Uniqueness: Provides detailed factory procedures and specifications often unavailable in generic aftermarket manuals. 📋 Manual Details Coverage Areas Regions Covered: Global (North America, Europe, Asia) Page Count Estimated Page Count: ~1500-2000 pages (estimated for full service manual) Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Ignition System, Exhaust System, Cooling System, Lubrication System, Turbocharger (if applicable) Drivetrain: Transmission (Manual & Automatic), Clutch, Driveshafts, Differentials, Axles Chassis: Suspension (Front & Rear), Steering System, Brake System (ABS included), Wheels & Tires Electrical: Battery, Charging System, Starting System, Lighting System, Instrumentation, Wiper/Washer System, Power Windows/Locks, HVAC Controls, Audio System, SRS Airbag System, Engine Control Module (ECM) Wiring Diagrams Body: Exterior Body Panels, Doors, Hood, Trunk, Bumpers, Glass, Interior Trim, Seats Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Tune-Ups, Fluid Checks & Replacements Diagnostics: Troubleshooting Guides, Symptom-Based Diagnostics, OBD-II Code Explanations & Procedures Repair: Component Removal & Installation, Overhauls, Component Adjustments, Wiring Harness Repair, Body Panel Repair Specifications: Torque Specifications, Clearances, Tolerances, Fluid Capacities, Electrical Specifications Technical Depth Depth: Comprehensive; Covers basic to advanced repair and diagnostic procedures, including complete engine and transmission rebuilds. 📊 Manual Specifications File Format Quality: High-Resolution PDF, Searchable Text, Printable Pages Print Quality Print Readability: Excellent print quality for clear diagrams and text. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code 1: FS-DE (2.0L DOHC) Engine Code 2: FP-DE (1.8L DOHC) Engine Code 3: YF-DE (1.5L SOHC - some markets) Performance Horsepower 2.0L: ~125-130 hp Torque 2.0L: ~135-140 lb-ft Horsepower 1.8L: ~118-122 hp Torque 1.8L: ~118-120 lb-ft Fuel System Induction: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Transmission Type: 5-Speed Manual Optional Transmission Type Optional: 4-Speed Automatic Features Drive Type: Front-Wheel Drive (FWD) Automatic Features: Electronically Controlled, Sport Mode (on some models) 📐 Dimensions Exterior Wheelbase: ~102.7 inches (2606 mm) Length: ~170.5 inches (4330 mm) Width: ~67.5 inches (1715 mm) Height: ~55.7 inches (1415 mm) Weights Curb Weight: ~2600-2800 lbs (1180-1270 kg) depending on trim and powertrain 🛡️ Safety Features Ratings NHTSA Front Impact: Likely 4-star (for driver and passenger, based on contemporary standards for similar vehicles) IIHS Side Impact: Varies by year and specific testing protocols for the era. Active Features ABS: Available (standard on higher trims, optional on others) Traction Control: Rarely available on this generation. Passive Features Airbags: Driver and Passenger Frontal Airbags (standard) Seatbelts: 3-point front and rear seat belts, pretensioners on front seat belts. Child Seat Anchors: LATCH system (introduced during this generation, check specific model year) 💡 Technology Features Infotainment Audio System: AM/FM/Cassette, optional CD player. Basic speaker systems. Climate Control: Manual HVAC system, optional automatic climate control on higher trims. Driver Assistance Cruise Control: Available on most trims. Connectivity Connectivity Features: Minimal by modern standards; typically limited to power accessories and basic audio. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6 months, whichever comes first. Air Filter Replacement: Every 15,000 - 30,000 miles (24,000 - 48,000 km) or as needed based on driving conditions. Spark Plug Replacement: Every 60,000 - 100,000 miles (96,000 - 160,000 km) depending on plug type (platinum recommended). Fluid Specifications Engine Oil Type 2.0L: SAE 5W-30 API SG or SH (check owner's manual for exact specification) Coolant Type: Mazda Super Long Life Coolant or equivalent (ethylene glycol based, silicate-free) Transmission Fluid Type Auto: Mazda ATF-MV or equivalent Dexron-III compatible fluid. Brake Fluid Type: DOT 3 or DOT 4 Known Issues Engine Oil Leaks: Valve cover gasket and oil pan gasket can degrade over time. Ignition System: Ignition coils and spark plug wires can fail prematurely. Suspension: Worn control arm bushings, ball joints, and struts/shocks are common wear items. Exhaust System: Rusting exhaust components, particularly mufflers and pipes. Cooling System: Radiator leaks, hose degradation, and thermostat issues. 📚 Vehicle History Brand Heritage Mazda Philosophy: Focus on Zoom-Zoom driving dynamics, affordability, and reliability. Model Evolution Previous Generation: First generation Mazda Protege (1989-1993) Design Direction: Smoother, more aerodynamic styling; improved interior space and comfort. Production Production Location: Hofu, Japan; Flat Rock, Michigan, USA (for North American market) 🏆 Awards & Recognition Recognitions Car And Driver 10Best: The Protege often appeared on Car and Driver's 10Best lists during its production run,...