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1994-2001 Audi A4 Avant A4 (B5) Workshop Repair Service Manual

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Basic Information Identification Make: Audi Model: A4 Avant / A4 Generation Chassis Code: B5 Production Years Model Years: 1994-2001 Introduction Market Position Segment: Premium Compact Executive Sedan/Wagon Target Audience: Professionals,...
Typ: car
Anbieter:
Art.-Nr: 153543
Stichworte: Audi car Manual Repair Guide
1994-2001 Audi A4 Avant A4 (B5) Workshop Repair Service Manual
Basic Information
Identification
Make: Audi
Model: A4 Avant / A4
Generation
Chassis Code: B5
Production Years
Model Years: 1994-2001
Introduction
Market Position
Segment: Premium Compact Executive Sedan/Wagon
Target Audience: Professionals, families seeking a blend of performance, luxury, and practicality.
Competitive Analysis
Key Competitors: BMW 3 Series, Mercedes-Benz C-Class, Volvo S/V40/V70, Lexus IS
Key Features
Platform: Volkswagen Group B5 Platform (shared with VW Passat B5)
Drivetrain Options: Front-Wheel Drive (FWD) and legendary Quattro All-Wheel Drive (AWD)
Design Philosophy: Understated European styling, sophisticated interior, focus on driver engagement and comfort.
Manual Value Proposition
Diy Support: Empowers owners and independent mechanics with factory-level repair and maintenance information, reducing reliance on dealerships and potentially saving significant costs.
Manual Details
Coverage Areas
Covered Styles: Avant (Wagon), Sedan
Manual Type
Type: Workshop Repair & Service Manual
Language
Language: English
Format
Format: Digital (Likely PDF, though not explicitly stated as such in product info, it's the industry standard for this type of offering)
Manual Coverage
Systems Covered
Engine Systems: Engine mechanical, fuel delivery, ignition, cooling, lubrication, exhaust, emissions control (including detailed diagrams, component testing, and troubleshooting for various engine variants)
Transmission Systems: Manual and Automatic transmissions (including clutch, gearbox, torque converter, shift mechanisms, hydraulic controls, and fluid specifications)
Drivetrain Systems: Front-wheel drive (FWD) and Quattro all-wheel drive (AWD) systems (including differentials, driveshafts, CV joints, and power transfer units)
Suspension Steering Brakes: Front and rear suspension (independent McPherson struts, multi-link rear), steering system (rack and pinion, power assist), braking system (ABS, disc brakes front and rear, hydraulic lines, calipers, master cylinder, parking brake)
Electrical Electronics: 12V electrical system, battery, alternator, starter, lighting, fuses, relays, engine control unit (ECU), body control modules, power windows, locks, mirrors, instrument cluster, audio systems, climate control, and diagnostic trouble codes (DTCs)
Body Chassis: Body construction, interior trim, exterior panels, doors, hood, trunk, bumpers, seals, and chassis components
HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system (compressor, condenser, evaporator, refrigerant handling, cabin filter, controls)
Procedures Included
Maintenance: Scheduled maintenance (oil changes, filter replacements, fluid checks/changes, belt inspections/replacements, spark plugs, brake pad/rotor service)
Repair Rebuild: Detailed step-by-step repair and overhaul procedures for all major components and systems, including engine rebuilds, transmission overhauls, and suspension/brake component replacement.
Troubleshooting: Diagnostic procedures for identifying and resolving common and uncommon faults, including symptom-based troubleshooting guides and electrical circuit diagrams.
Diagnostics: Information on diagnostic tools, connector locations, and interpretation of diagnostic trouble codes (DTCs) via OBD-II (where applicable for later models within the range).
Technical Depth
Depth: Comprehensive, covering everything from basic fluid changes and inspections to complete engine and transmission rebuilds, electrical system diagnostics, and bodywork repairs. Suitable for professional technicians and experienced DIY enthusiasts.
Manual Specifications
File Format
File Format: Digital PDF (assumed standard for the industry)
Print Quality
Print Quality: High-resolution scans allowing for clear printing of text and diagrams.
Binding Type
Binding Type: N/A (Digital Format)
Paper Type
Paper Type: N/A (Digital Format)
Engine Specifications
Primary Engine
Engine Codes: Various, including 1.8T (AEB, APU, ARK, AWM), 2.8 V6 (AAH, ACK, AHA, APB), 1.9 TDI (AHH, AFN, AVG)
Performance
1.8T Horsepower: 150-180 hp (depending on specific engine code and year)
2.8 V6 Horsepower: 174-190 hp (depending on specific engine code and year)
1.9 Tdi Horsepower: 90-115 hp
Torque 1.8T: 155 lb-ft (210 Nm) for 150hp variants, 162 lb-ft (220 Nm) for 180hp variants
Torque 2.8 V6: 199 lb-ft (270 Nm) to 210 lb-ft (285 Nm)
Torque 1.9 Tdi: 144 lb-ft (195 Nm) to 177 lb-ft (240 Nm)
Fuel System
Injection Type: Multi-point fuel injection (MPI) for naturally aspirated gasoline engines, Gasoline Direct Injection (GDI) for 1.8T models, Direct Injection (DI) for TDI models.
Fuel Type: Unleaded gasoline (premium recommended for 1.8T and V6), Diesel for TDI models.
Engine Management
ECU Type: Bosch Motronic, Siemens VDO (specifics vary by engine and year)
Transmission
Standard
Transmission Type Std: 5-speed Manual (012/01A series)
Optional
Transmission Type Opt: 4-speed Automatic (01F series) or 5-speed Tiptronic Automatic (01V series for V6)
Features
Quattro System: Torsen center differential (permanent AWD) on Quattro models, often paired with open front/rear differentials. Later models may feature electronic differential locks (EDL) as standard or optional.
Fluid Specifications
Manual Transmission Fluid: G 005 295 00 (or equivalent 75W-90 GL-4 synthetic for most manual transmissions)
Automatic Transmission Fluid: G 052 162 A2 (or equivalent ATF fluid, often LT 71141 spec for 01F/01V)
Dimensions
Exterior
Wheelbase: Approx. 2613 mm (102.9 inches)
Length Sedan: Approx. 4516 mm (177.8 inches)
Length Avant: Approx. 4545 mm (178.9 inches)
Width: Approx. 1735 mm (68.3 inches)
Height: Approx. 1415 mm (55.7 inches) for Sedan, Approx. 1452 mm (57.2 inches) for Avant
Cargo
Cargo Volume Sedan: Approx. 455 Liters (16.1 cu ft)
Cargo Volume Avant Seats Up: Approx. 400 Liters (14.1 cu ft)
Cargo Volume Avant Seats Down: Approx. 1500 Liters (53 cu ft)
Weights
Curb Weight Est: 1300-1600 kg (2866-3527 lbs) depending on engine and drivetrain
Wheel Bolt Pattern: 5x112
Center Bore: 57.1 mm
Safety Features
Ratings
NHTSA Front Impact: Not explicitly rated by NHTSA for these specific early model years in a consistent manner. Early Audi safety was generally considered good for its time.
IIHS Ratings: Not consistently rated by IIHS for this generation in a comprehensive manner comparable to modern standards.
Active Features
ABS: Standard on most models, especially from mid-generation onwards.
Traction Control: Optional on some models, particularly those with Quattro.
Passive Features
Airbags: Driver and front passenger airbags standard. Side airbags optional on later models.
Seatbelts: Three-point inertia-reel seatbelts with pretensioners for front occupants, three-point belts for rear occupants.
Rollover Protection: Reinforced A-pillars and roof structure, particularly important for Avant models.
Technology Features
Infotainment
Audio Systems: Factory Audi Chorus, Concert, and Symphony radio/cassette/CD players. Premium sound systems with amplifiers were optional.
Climate Control: Manual climate control and optional automatic climate control (Climatronic) with digital display and sensors.
Driver Assistance
Cruise Control: Available on most models.
Parking Assistance: Rear parking sensors were not commonly factory-fitted during this generation.
Connectivity
Bluetooth: Not factory-equipped. Aftermarket solutions would be required.
Usb Aux: Not factory-equipped. Aftermarket solutions would be required.
Maintenance
Service Intervals
Oil Change Interval Gasoline: Typically 7,500-10,000 miles (12,000-16,000 km) or 12 months, whichever comes first, depending on driving conditions and oil used. The manual will specify precise intervals.
Oil Change Interval Tdi: Typically 5,000-7,500 miles (8,000-12,000 km) or 12 months, depending on driving conditions and oil used. The manual will specify precise intervals.
Timing Belt Replacement 1.8T: Recommended every 60,000-100,000 miles (96,000-160,000 km) or 5-7 years. Crucial to follow as failure can cause catastrophic engine damage. The manual will provide the exact interval and procedure, including tensioner and water pump replacement.
Timing Belt Replacement V6: Recommended every 60,000-80,000 miles (96,000-128,000 km) or 5-7 years. The manual will provide the exact interval and procedure, including tensioner and water pump replacement.
Transmission Fluid Change: Manual: Inspect, often recommended every 60,000 miles. Automatic: Often sealed for 'lifetime', but frequent changing (e.g., every 40,000-60,000 miles) is highly recommended by enthusiasts and technicians to prolong transmission life. The manual will specify official Audi recommendations.
Fluid Specifications
Engine Oil 1.8T: API SG/SH/SJ, ACEA A3/B3, Viscosity 5W-40 or 5W-30 (refer to manual for exact specification, often VW 500.00, 501.01, or 502.00/505.00 for later models)
Engine Oil V6: API SG/SH/SJ, ACEA A3/B3, Viscosity 5W-40 or 5W-30 (refer to manual for exact specification, often VW 502.00/505.00)
Engine Oil Tdi: API CG-4/CH-4, ACEA B3/B4, Viscosity 5W-40 or 10W-40 (refer to manual for exact specification, often VW 505.00)
Coolant: G 12 (purple) or G 11 (blue) ethylene glycol-based coolant mixed 50/50 with distilled water. The manual will confirm the specific type for the production year.
Brake Fluid: DOT 4
Known Issues
Common Problems: Coil pack failures (1.8T), mass airflow sensor (MAF) issues (1.8T), oil leaks (valve cover gaskets, oil pan gaskets), vacuum hose degradation, coolant flange leaks, ABS sensor failures, window regulator failures, differential bearing wear (Quattro), PCV valve system issues (1.8T).
Tdi Specific Issues: Glow plug failures, turbocharger issues (variable geometry on some later models), injection pump timing, EGR system clogging, DMF (Dual Mass Flywheel) wear on manual transmissions.
Vehicle History
Brand Heritage
Audi Legacy: Audi has a long history of engineering excellence, particularly known for its Quattro all-wheel-drive system and sophisticated engineering, stemming from its roots in Auto Union.
Model Evolution
A4 B5 Introduction: The A4 B5 replaced the Audi 80/90 and was a significant step forward in design and technology for Audi in the premium compact segment, marking the beginning of Audi's modern design language.
B5 Facelift: The B5 platform underwent a significant facelift for the 1999 model year, with updated styling, improved interiors, and some powertrain revisions (e.g., introduction of the 1.8T AMB engine, updated V6 engines).
Production
Manufacturing Locations: Primarily Ingolstadt, Germany and Brussels, Belgium.
Production Volume Est: Millions of units worldwide over its production run.
Awards & Recognition
Recognitions
Car And Driver 10Best: The Audi A4 (B5) was frequently featured on Car and Driver's 10Best lists in its early years, lauded for its refinement and driving dynamics, especially the Quattro variants.
Road And Track Awards: Received positive reviews from automotive publications for its handling, build quality, and sophisticated design.
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