Basic Information Identification Make: Husqvarna Model: TE410 Model Variant: TE410 Codes Year Codes: 1995, 1996 Introduction Market Position Segment: Enduro / Dual-Sport Motorcycle Competitive Analysis Competitors Era: KTM EXC, Yamaha WR, Honda XR, Suzuki DR Key Features Target Audience: Owners, technicians, and enthusiasts performing maintenance and repairs Value Proposition: Enables owners to maintain and repair their TE410 to factory standards Manual Details Coverage Areas Primary Coverage: Complete factory workshop service and repair Page Count Estimated Page Count: Hundreds of pages (printable) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Engine: Detailed engine overhaul, diagnosis, and repair Fuel System: Carburetor tuning, cleaning, and repair; fuel pump and lines Ignition System: Spark plugs, ignition coils, CDI unit, timing Transmission Drivetrain: Clutch service, gearbox inspection and repair, chain drive maintenance Suspension: Front forks (USD), rear shock absorber, linkage systems Brakes: Front and rear brake caliper service, master cylinder, brake lines, bleeding procedures Electrical System: Wiring diagrams, lighting, starter motor, battery charging system, instrumentation Cooling System: Radiator, hoses, thermostat, coolant specifications Exhaust System: Muffler and pipe inspection and replacement Frame Chassis: Frame inspection, steering head bearings Bodywork Fittings: Seat, tank, fenders, plastics, controls Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, spark plug checks Troubleshooting: Diagnostic charts and symptom-based problem solving Engine Rebuild: Piston, ring, cylinder, valve train, crankshaft procedures Transmission Repair: Gear selection issues, clutch pack replacement Suspension Servicing: Fork seal replacement, shock absorber servicing, fork oil types and quantities Brake System Overhaul: Brake pad replacement, caliper rebuilding, fluid flushing Electrical Diagnostics: Fault finding for lighting, starting, and charging systems Carburetor Tuning: Idle speed adjustment, jetting recommendations, mixture control Wheel Bearing Replacement: Front and rear wheel bearing service Steering System Repair: Steering head bearing adjustment and replacement Technical Depth Depth: Comprehensive from basic maintenance to complete engine and chassis rebuilds Diagnostic Capabilities: Advanced diagnostics with detailed troubleshooting flowcharts Rebuild Specifications: Detailed torque specifications, clearances, and tolerances Manual Specifications File Format File Type: PDF Print Quality Quality: High-resolution, printable for individual pages or the entire manual Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper: N/A (Digital PDF Download) Engine Specifications Primary Engine Type: Four-stroke, single-cylinder Displacement: Approx. 377cc (exact displacement may vary slightly by sub-model) Bore X Stroke: Specifics detailed in manual (e.g., 84mm x 68mm for similar models) Cooling System: Liquid-cooled Valve Train: SOHC, 4-valve (typical for this era Husqvarna) Performance Horsepower: Estimated 30-35 HP (approximate, varies with tuning and condition) Torque: Detailed specifications and curves in manual Fuel System Carburetion: Single Carburetor (e.g., Mikuni TM40 or similar) Fuel Type: Unleaded Gasoline Fuel Capacity: Approx. 9-10 Liters (1995-1996 models) Transmission Standard Type: 6-speed constant mesh Features Clutch: Wet multi-plate clutch Drive Type: Chain drive Dimensions Exterior Wheelbase: Specifics detailed in manual (typically around 1450-1480mm) Weights Dry Weight: Approx. 115-120 kg (dry) Safety Features Active Features Braking System: Hydraulic disc brakes front and rear Passive Features Lighting: Headlight, taillight, brake light, turn signals (depending on market spec) Technology Features Infotainment Instrumentation: Analog speedometer, tachometer, odometer, engine temperature warning light, neutral indicator Driver Assistance ABS: Not typically equipped on this model year Connectivity Bluetooth: Not applicable Maintenance Service Intervals Oil Change Interval: Every 2,000-3,000 km or annually (refer to manual for precise OEM recommendation) Valve Clearance Check: Every 5,000-6,000 km (typical for this engine type) Spark Plug Replacement: As needed or every 8,000-10,000 km Chain Lubrication Adjustment: Every 500-1,000 km or after washing/wet conditions Fluid Specifications Engine Oil Type: SAE 10W-40 or 20W-50 motorcycle specific oil (API SG or higher) Engine Oil Capacity: Approx. 1.5 Liters (check dipstick/sight glass) Fork Oil Type: Specific grade of suspension fluid (e.g., 5W or 7.5W) detailed in manual Fork Oil Quantity: Specific volume per fork leg detailed in manual Brake Fluid Type: DOT 4 recommended Known Issues Common Wear Items: Clutch plates, fork seals, wheel bearings, swingarm bearings Potential Carburetion Issues: Clogged jets, worn float needle, idle instability due to aging components Electrical Gremlins: Corroded connectors, failing regulator/rectifier (common in older bikes) Vehicle History Brand Heritage Heritage: Husqvarna, founded in Sweden in 1689, has a long history in motorcycle manufacturing, particularly in off-road disciplines. Model Evolution Evolution: The TE series represents Husqvarna's commitment to the Enduro segment, evolving from earlier two-stroke models to more powerful and refined four-stroke machines. Production Manufacturing Location: Italy (under Cagiva ownership at the time for some models) Awards & Recognition Recognitions Off Road Performance: Husqvarna models of this era were generally well-regarded for their off-road prowess and robust build quality.