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DAIHATSU TERIOS 1995-2005 Repair Manual 1996 1997 1998 1999 2000 2001 2002 2003 2004

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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Product Name: DAIHATSU TERIOS 1995-2005 Repair Manual Codes Chassis Codes: J100, J102, J122 (depending on region and engine) 👋 Introduction Market Position Segment: Compact SUV / Mini SUV Target Audience: Budget-conscious buyers seeking a versatile, small SUV for urban and light off-road use. Competitive Analysis Key Competitors: Suzuki Vitara, Toyota RAV4 (earlier generations), Honda CR-V (earlier generations), Mitsubishi Pajero Mini Key Features Versatility: Compact dimensions with surprisingly spacious interior and capable off-road potential (especially 4WD models). Affordability: Known for its competitive pricing and lower running costs compared to larger SUVs. 📋 Manual Details Coverage Areas Primary Coverage: Full Repair and Maintenance Model Years Covered: 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005 Page Count Estimated Page Count: High (typically 1000+ pages for comprehensive factory service manuals) Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English (assumed based on common availability for international markets) Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine: Detailed engine overhaul, diagnostics, fuel injection, ignition, cooling, lubrication, emission control Transmission: Manual and Automatic transmission removal, installation, overhaul, diagnostics, fluid specifications Drivetrain: Front-wheel drive (FWD) and 4-wheel drive (4WD) systems, differentials, drive shafts, CV joints Suspension: Front and rear suspension components, struts, shock absorbers, springs, bushings, alignment procedures Brakes: Front and rear disc and drum brake systems, hydraulic system, ABS (if equipped), parking brake Steering: Power steering system, steering rack, tie rods, wheel alignment Electrical: Wiring diagrams, battery, charging system, starting system, lighting, instruments, body control modules, ECU diagnostics HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system components, refrigerant handling, diagnostics Body: Body panel removal and installation, doors, windows, interior trim, exterior trim, chassis repair Emissions: Emissions control systems, catalytic converter, EGR, evaporative emissions Procedures Included Maintenance: Routine servicing, fluid changes, filter replacements, spark plug replacement, belt tensioning Troubleshooting: Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides Repair: Step-by-step repair instructions for all major vehicle systems, component replacement, assembly and disassembly Diagnostics: OBD-II diagnostics, reading trouble codes, live data interpretation (for applicable models) Specifications: Torque specifications for all fasteners, clearance measurements, pressure specifications Technical Depth Depth: Comprehensive (covers everything from basic maintenance to complete engine and transmission rebuilds) 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable if an original digital scan Print Quality Quality: Illustrated with clear step-by-step instructions, professional diagrams and images Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: G13BB (1.3L), G15A/G15SF (1.5L), K3-VE (1.3L - later models), 4G13/4G15 (1.3L/1.5L Mitsubishi engines in some markets) Displacement: 1.3L (1300cc) or 1.5L (1500cc) Engine Type: Inline 4-cylinder, SOHC or DOHC (depending on specific engine) Performance Horsepower Range: Approx. 70-85 hp (1.3L), 88-100 hp (1.5L) Torque Range: Approx. 105-115 Nm (1.3L), 120-135 Nm (1.5L) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Engine Management Ignition System: Electronic Ignition System (DIS or distributor-based depending on model) 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 4-speed Automatic Transmission Features Drive Modes: Available with Permanent 4WD (Full-Time 4WD) or Rear-Wheel Drive (RWD), often with a lockable center differential on 4WD models. Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 (check manual for specific viscosity and capacity) Automatic Transmission Fluid: Dexron II or equivalent (check manual for specific type and capacity) 📐 Dimensions Exterior Length: Approx. 3,700 - 3,730 mm Width: Approx. 1,600 - 1,620 mm Height: Approx. 1,680 - 1,710 mm Wheelbase: Approx. 2,430 mm Weights Curb Weight: Approx. 1050 - 1250 kg (depending on configuration) Cargo Cargo Volume: Moderate, with foldable rear seats to increase capacity. 🛡️ Safety Features Ratings Crash Test Ratings: Varies by region and testing authority. Older vehicle designs may not have ratings comparable to modern standards. Active Features ABS: Available on higher trims or later models. Traction Control: Rarely equipped. Passive Features Airbags: Driver airbag standard, passenger airbag optional on some models. Seatbelts: Front and rear seat belts, pre-tensioners may be present on front belts. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with CD player or cassette player depending on trim and year. Likely 2 or 4 speaker setup. Navigation: Not typically factory-equipped on this generation. Driver Assistance Cruise Control: Available on some higher trim levels. Connectivity Bluetooth: Not factory-equipped. Instrumentation Dashboard Layout: Functional and straightforward, with essential gauges and warning lights. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 - 10,000 km or 6-12 months, depending on driving conditions (refer to manual for precise interval). Air Filter Replacement: Every 20,000 - 30,000 km or as needed based on inspection. Spark Plug Replacement: Every 40,000 - 60,000 km for standard plugs, longer for iridium/platinum. Timing Belt Replacement: Critical for J100 series with G13BB/G15A engines. Typically every 90,000 - 100,000 km or 5-7 years. Failure...
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DAIHATSU TERIOS 1995-2005 Repair Manual 1996 1997 1998 1999 2000 2001 2002 2003 2004
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Terios
Product Name:
DAIHATSU TERIOS 1995-2005 Repair Manual
Codes
Chassis Codes:
J100, J102, J122 (depending on region and engine)
👋 Introduction
Market Position
Segment:
Compact SUV / Mini SUV
Target Audience:
Budget-conscious buyers seeking a versatile, small SUV for urban and light off-road use.
Competitive Analysis
Key Competitors:
Suzuki Vitara, Toyota RAV4 (earlier generations), Honda CR-V (earlier generations), Mitsubishi Pajero Mini
Key Features
Versatility:
Compact dimensions with surprisingly spacious interior and capable off-road potential (especially 4WD models).
Affordability:
Known for its competitive pricing and lower running costs compared to larger SUVs.
📋 Manual Details
Coverage Areas
Primary Coverage:
Full Repair and Maintenance
Model Years Covered:
1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005
Page Count
Estimated Page Count:
High (typically 1000+ pages for comprehensive factory service manuals)
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English (assumed based on common availability for international markets)
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Detailed engine overhaul, diagnostics, fuel injection, ignition, cooling, lubrication, emission control
Transmission:
Manual and Automatic transmission removal, installation, overhaul, diagnostics, fluid specifications
Drivetrain:
Front-wheel drive (FWD) and 4-wheel drive (4WD) systems, differentials, drive shafts, CV joints
Suspension:
Front and rear suspension components, struts, shock absorbers, springs, bushings, alignment procedures
Brakes:
Front and rear disc and drum brake systems, hydraulic system, ABS (if equipped), parking brake
Steering:
Power steering system, steering rack, tie rods, wheel alignment
Electrical:
Wiring diagrams, battery, charging system, starting system, lighting, instruments, body control modules, ECU diagnostics
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system components, refrigerant handling, diagnostics
Body:
Body panel removal and installation, doors, windows, interior trim, exterior trim, chassis repair
Emissions:
Emissions control systems, catalytic converter, EGR, evaporative emissions
Procedures Included
Maintenance:
Routine servicing, fluid changes, filter replacements, spark plug replacement, belt tensioning
Troubleshooting:
Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides
Repair:
Step-by-step repair instructions for all major vehicle systems, component replacement, assembly and disassembly
Diagnostics:
OBD-II diagnostics, reading trouble codes, live data interpretation (for applicable models)
Specifications:
Torque specifications for all fasteners, clearance measurements, pressure specifications
Technical Depth
Depth:
Comprehensive (covers everything from basic maintenance to complete engine and transmission rebuilds)
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable if an original digital scan
Print Quality
Quality:
Illustrated with clear step-by-step instructions, professional diagrams and images
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
G13BB (1.3L), G15A/G15SF (1.5L), K3-VE (1.3L - later models), 4G13/4G15 (1.3L/1.5L Mitsubishi engines in some markets)
Displacement:
1.3L (1300cc) or 1.5L (1500cc)
Engine Type:
Inline 4-cylinder, SOHC or DOHC (depending on specific engine)
Performance
Horsepower Range:
Approx. 70-85 hp (1.3L), 88-100 hp (1.5L)
Torque Range:
Approx. 105-115 Nm (1.3L), 120-135 Nm (1.5L)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Engine Management
Ignition System:
Electronic Ignition System (DIS or distributor-based depending on model)
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
4-speed Automatic Transmission
Features
Drive Modes:
Available with Permanent 4WD (Full-Time 4WD) or Rear-Wheel Drive (RWD), often with a lockable center differential on 4WD models.
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (check manual for specific viscosity and capacity)
Automatic Transmission Fluid:
Dexron II or equivalent (check manual for specific type and capacity)
📐 Dimensions
Exterior
Length:
Approx. 3,700 - 3,730 mm
Width:
Approx. 1,600 - 1,620 mm
Height:
Approx. 1,680 - 1,710 mm
Wheelbase:
Approx. 2,430 mm
Weights
Curb Weight:
Approx. 1050 - 1250 kg (depending on configuration)
Cargo
Cargo Volume:
Moderate, with foldable rear seats to increase capacity.
🛡️ Safety Features
Ratings
Crash Test Ratings:
Varies by region and testing authority. Older vehicle designs may not have ratings comparable to modern standards.
Active Features
ABS:
Available on higher trims or later models.
Traction Control:
Rarely equipped.
Passive Features
Airbags:
Driver airbag standard, passenger airbag optional on some models.
Seatbelts:
Front and rear seat belts, pre-tensioners may be present on front belts.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD player or cassette player depending on trim and year. Likely 2 or 4 speaker setup.
Navigation:
Not typically factory-equipped on this generation.
Driver Assistance
Cruise Control:
Available on some higher trim levels.
Connectivity
Bluetooth:
Not factory-equipped.
Instrumentation
Dashboard Layout:
Functional and straightforward, with essential gauges and warning lights.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 10,000 km or 6-12 months, depending on driving conditions (refer to manual for precise interval).
Air Filter Replacement:
Every 20,000 - 30,000 km or as needed based on inspection.
Spark Plug Replacement:
Every 40,000 - 60,000 km for standard plugs, longer for iridium/platinum.
Timing Belt Replacement:
Critical for J100 series with G13BB/G15A engines. Typically every 90,000 - 100,000 km or 5-7 years. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil Specification:
API SJ or higher, SAE 10W-30 or 10W-40 recommended (check manual for exact grade and capacity).
Coolant Specification:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Refer to manual for specific color/type.
Brake Fluid Specification:
DOT 3 or DOT 4.
Known Issues
Timing Belt Failure:
A critical maintenance item. Deferred replacement can lead to severe engine damage on interference engines.
Rust Corrosion:
As with many vehicles of this era and class, especially those used in regions with harsh winters or coastal environments, check for rust on the chassis, wheel arches, and suspension components.
Suspension Wear:
Bushings, ball joints, and shock absorbers can wear over time, leading to knocking noises or poor handling.
Clutch Wear:
For manual transmission models, clutch wear is a common maintenance item.
Catalytic Converter:
Can become clogged or fail over time, affecting performance and emissions.
📚 Vehicle History
Brand Heritage
Daihatsu Focus:
Daihatsu has a long history of producing small, fuel-efficient, and reliable vehicles, often with a focus on practical utility and value.
Model Evolution
First Generation:
The first generation Daihatsu Terios (J100 series) was launched in 1997, designed as a compact and affordable SUV with genuine off-road capability.
Predecessor:
While not a direct predecessor, Daihatsu's history in small, rugged vehicles like the Taft and Feroza informed the Terios concept.
Production
Manufacturing Locations:
Primarily Japan, with significant production and assembly in other countries through partnerships and licensing (e.g., India, Indonesia).
Model Line Continuation:
The Terios nameplate continued into subsequent generations, with the second generation launched in 2006.
🏆 Awards & Recognition
Recognitions
Awards And Accolades:
While specific awards are scarce for this model, the Terios consistently received recognition in various markets for its affordability, practicality, and off-road capability in its segment.
Ratings
Reliability Reputation:
Generally considered reliable if properly maintained, particularly its powertrain. Known for robustness given its intended use.
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