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Daihatsu Terios 1995-2005 Car Workshop Service Repair Manual 1996 1997 1998 1999 2000 2001 2002 203 2004

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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Product Name: Daihatsu Terios 1995-2005 Car Workshop Service Repair Manual Codes Internal Product Code: DNTS9505 Vehicle Generation Code: J100 Series (primarily) 👋 Introduction Market Position Vehicle Segment: Compact SUV / Kei SUV (especially in its home market of Japan) Competitive Analysis Key Competitors Era: Suzuki Jimny, Mitsubishi Pajero Mini, Toyota RAV4 (smaller variants), Honda CR-V (early generations, though typically larger) Key Features Vehicle Strengths: Compact size, surprisingly capable off-road (especially 4WD variants), fuel efficiency, affordability, reliability Manual Purpose Target Audience: DIY mechanics, independent repair shops, and owners seeking in-depth knowledge 📋 Manual Details Coverage Areas Model Years Covered: 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005 Page Count Estimated Page Count: 222 pages Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanicals, fuel system, ignition system, exhaust system, cooling system, lubrication system Transmission Drivetrain: Manual transmission, automatic transmission, transfer case, differentials, drive axles, CV joints Chassis Suspension: Front suspension, rear suspension, steering system, braking system, wheels and tires Electrical Electronics: Ignition system, charging system, starting system, lighting system, instrumentation, body electrical, fuse box diagrams, wiring diagrams Body Interior: Exterior body panels, interior trim, seats, doors, windows, climate control system (HVAC) Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspections Troubleshooting: Diagnostic procedures, common faults, symptom-based troubleshooting guides Repair: Component disassembly, assembly, adjustment, and replacement for all major systems Diagnostics: Engine diagnostics, electrical system diagnostics, transmission diagnostics Technical Depth Depth: Comprehensive (from basic maintenance to major overhauls and diagnostics) Detail Level: Step-by-step instructions with detailed diagrams and illustrations 📊 Manual Specifications File Format Format Details: PDF (Portable Document Format), generally searchable text and high-resolution images Print Quality Image Quality: Illustrated with clear, high-resolution diagrams and photographs Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) Searchability Text Search: Likely to have searchable text for quick information retrieval Compatibility Device Compatibility: Viewable on any device with a PDF reader (computers, tablets, smartphones) ⚙️ Engine Specifications Primary Engine Engine Code Common: F5A (e.g., 1.3L SOHC), J102E (e.g., 1.3L DOHC) Displacement Cc: Approximately 1298cc (for common 1.3L variants) Engine Type: Inline 3-cylinder or Inline 4-cylinder (depending on specific engine variant) Aspiration: Naturally Aspirated, Turbocharged (less common on base models) Performance Horsepower Range: Typically 70-90 HP (for 1.3L naturally aspirated variants) Torque Range: Approximately 100-120 Nm (for 1.3L naturally aspirated variants) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (Petrol) Cooling System Coolant Type: Ethylene Glycol based coolant (typically a 50/50 mix with distilled water) Lubrication System Engine Oil Type: Refer to manual, typically 5W-30 or 10W-30 API SL or higher 🔧 Transmission Standard Transmission Type Std: 5-speed Manual Transmission Optional Transmission Type Opt: 4-speed Automatic Transmission Features Drivetrain Options: Rear-Wheel Drive (RWD), Four-Wheel Drive (4WD) with center differential Fluid Specifications Manual Transmission Fluid: Refer to manual, typically API GL-4 gear oil, viscosity 75W-90 Automatic Transmission Fluid: Refer to manual, typically Dexron III or equivalent 📐 Dimensions Exterior Length Mm: Approx. 3,680 - 3,710 mm (depending on variant) Width Mm: Approx. 1,600 - 1,650 mm Height Mm: Approx. 1,680 - 1,700 mm Wheelbase Mm: Approx. 2,440 mm Weights Curb Weight Kg: Approx. 1,050 - 1,200 kg (depending on configuration) Gross Vehicle Weight Rating Kg: Refer to vehicle placard Cargo Cargo Volume Liters: Varies significantly with rear seats folded/upright, refer to manual for specifics 🛡️ Safety Features Ratings Crash Test Results: Limited official global crash test data from major agencies for this generation, focus on regional ratings if available Active Features Braking System: Front disc brakes, Rear drum brakes (common); Anti-lock Braking System (ABS) may be optional on higher trims or later models Traction Control: Not commonly equipped on base models of this generation, but may be present on some higher trims Passive Features Airbags: Driver and passenger airbags available on some trims or optional Seatbelts: Three-point seatbelts for front and rear occupants (with pretensioners on front) 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player or CD player depending on trim and year; typically 2-4 speaker setup. Driver Assistance Parking Assistance: Rear parking sensors were not standard and rarely factory-fitted during this period. Connectivity Bluetooth Usb: Not available on factory systems of this generation. Climate Control HVAC System: Manual air conditioning and heating system. Controls are typically rotary knobs and levers. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 - 10,000 km or 6-12 months, depending on driving conditions (refer to manual for exact recommendation) Air Filter Replacement: Inspect every 10,000 km, replace every 20,000 - 30,000 km or as needed Spark Plug Replacement: Refer to manual; typically 40,000 - 60,000 km for standard spark plugs, longer for platinum/iridium Timing Belt Replacement: Critical: Typically...
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Daihatsu Terios 1995-2005 Car Workshop Service Repair Manual 1996 1997 1998 1999 2000 2001 2002 203 2004
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Terios
Product Name:
Daihatsu Terios 1995-2005 Car Workshop Service Repair Manual
Codes
Internal Product Code:
DNTS9505
Vehicle Generation Code:
J100 Series (primarily)
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV / Kei SUV (especially in its home market of Japan)
Competitive Analysis
Key Competitors Era:
Suzuki Jimny, Mitsubishi Pajero Mini, Toyota RAV4 (smaller variants), Honda CR-V (early generations, though typically larger)
Key Features
Vehicle Strengths:
Compact size, surprisingly capable off-road (especially 4WD variants), fuel efficiency, affordability, reliability
Manual Purpose
Target Audience:
DIY mechanics, independent repair shops, and owners seeking in-depth knowledge
📋 Manual Details
Coverage Areas
Model Years Covered:
1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005
Page Count
Estimated Page Count:
222 pages
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanicals, fuel system, ignition system, exhaust system, cooling system, lubrication system
Transmission Drivetrain:
Manual transmission, automatic transmission, transfer case, differentials, drive axles, CV joints
Chassis Suspension:
Front suspension, rear suspension, steering system, braking system, wheels and tires
Electrical Electronics:
Ignition system, charging system, starting system, lighting system, instrumentation, body electrical, fuse box diagrams, wiring diagrams
Body Interior:
Exterior body panels, interior trim, seats, doors, windows, climate control system (HVAC)
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections
Troubleshooting:
Diagnostic procedures, common faults, symptom-based troubleshooting guides
Repair:
Component disassembly, assembly, adjustment, and replacement for all major systems
Diagnostics:
Engine diagnostics, electrical system diagnostics, transmission diagnostics
Technical Depth
Depth:
Comprehensive (from basic maintenance to major overhauls and diagnostics)
Detail Level:
Step-by-step instructions with detailed diagrams and illustrations
📊 Manual Specifications
File Format
Format Details:
PDF (Portable Document Format), generally searchable text and high-resolution images
Print Quality
Image Quality:
Illustrated with clear, high-resolution diagrams and photographs
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper Type:
Not Applicable (Digital Download)
Searchability
Text Search:
Likely to have searchable text for quick information retrieval
Compatibility
Device Compatibility:
Viewable on any device with a PDF reader (computers, tablets, smartphones)
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
F5A (e.g., 1.3L SOHC), J102E (e.g., 1.3L DOHC)
Displacement Cc:
Approximately 1298cc (for common 1.3L variants)
Engine Type:
Inline 3-cylinder or Inline 4-cylinder (depending on specific engine variant)
Aspiration:
Naturally Aspirated, Turbocharged (less common on base models)
Performance
Horsepower Range:
Typically 70-90 HP (for 1.3L naturally aspirated variants)
Torque Range:
Approximately 100-120 Nm (for 1.3L naturally aspirated variants)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (Petrol)
Cooling System
Coolant Type:
Ethylene Glycol based coolant (typically a 50/50 mix with distilled water)
Lubrication System
Engine Oil Type:
Refer to manual, typically 5W-30 or 10W-30 API SL or higher
🔧 Transmission
Standard
Transmission Type Std:
5-speed Manual Transmission
Optional
Transmission Type Opt:
4-speed Automatic Transmission
Features
Drivetrain Options:
Rear-Wheel Drive (RWD), Four-Wheel Drive (4WD) with center differential
Fluid Specifications
Manual Transmission Fluid:
Refer to manual, typically API GL-4 gear oil, viscosity 75W-90
Automatic Transmission Fluid:
Refer to manual, typically Dexron III or equivalent
📐 Dimensions
Exterior
Length Mm:
Approx. 3,680 - 3,710 mm (depending on variant)
Width Mm:
Approx. 1,600 - 1,650 mm
Height Mm:
Approx. 1,680 - 1,700 mm
Wheelbase Mm:
Approx. 2,440 mm
Weights
Curb Weight Kg:
Approx. 1,050 - 1,200 kg (depending on configuration)
Gross Vehicle Weight Rating Kg:
Refer to vehicle placard
Cargo
Cargo Volume Liters:
Varies significantly with rear seats folded/upright, refer to manual for specifics
🛡️ Safety Features
Ratings
Crash Test Results:
Limited official global crash test data from major agencies for this generation, focus on regional ratings if available
Active Features
Braking System:
Front disc brakes, Rear drum brakes (common); Anti-lock Braking System (ABS) may be optional on higher trims or later models
Traction Control:
Not commonly equipped on base models of this generation, but may be present on some higher trims
Passive Features
Airbags:
Driver and passenger airbags available on some trims or optional
Seatbelts:
Three-point seatbelts for front and rear occupants (with pretensioners on front)
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player or CD player depending on trim and year; typically 2-4 speaker setup.
Driver Assistance
Parking Assistance:
Rear parking sensors were not standard and rarely factory-fitted during this period.
Connectivity
Bluetooth Usb:
Not available on factory systems of this generation.
Climate Control
HVAC System:
Manual air conditioning and heating system. Controls are typically rotary knobs and levers.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 10,000 km or 6-12 months, depending on driving conditions (refer to manual for exact recommendation)
Air Filter Replacement:
Inspect every 10,000 km, replace every 20,000 - 30,000 km or as needed
Spark Plug Replacement:
Refer to manual; typically 40,000 - 60,000 km for standard spark plugs, longer for platinum/iridium
Timing Belt Replacement:
Critical: Typically 80,000 - 100,000 km or 5-7 years. Failure can cause severe engine damage. (Verify specific engine)
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid
Power Steering Fluid Type:
Refer to manual; typically ATF or specific power steering fluid
Coolant Capacity Liters:
Approximately 4.5 - 5.0 liters (including heater core)
Known Issues
Common Wear Items:
Clutch wear (manual), exhaust system corrosion, suspension bushings, catalytic converter issues (age-related)
Engine Performance:
Occasional rough idle or misfires may point to ignition coil, spark plug, or fuel injector issues. Timing belt maintenance is paramount.
Electrical System:
Aging wiring harnesses, alternator issues, and intermittent electrical faults can occur with age.
Towing Capacity
Towing Capacity Kg:
Typically limited, around 350-500 kg unbraked, 750-1000 kg braked (always verify specific market regulations and vehicle rating)
📚 Vehicle History
Brand Heritage
Daihatsu Specialty:
Daihatsu is renowned for its small, fuel-efficient, and robust vehicles, particularly in the Kei car segment and compact SUVs.
Model Evolution
First Generation Introduction:
The first generation Terios (chassis code J100) debuted in 1997, succeeding Daihatsu's small 4x4 models. It was developed to compete in the growing compact SUV market.
Production
Manufacturing Location:
Primarily manufactured by Daihatsu in Japan. Also produced and/or sold under license by other manufacturers in various global markets (e.g., Toyota Cami in Japan, although often mechanically identical).
Production Period:
1997-2005 for the J100 series
🏆 Awards & Recognition
Recognitions
Awards Or Accolades:
While specific awards for the early Terios might be scarce in major international publications, it gained popularity in many markets for its value and compact off-road capability, often praised in enthusiast reviews and regional automotive awards for its niche segment appeal.
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