This comprehensive repair manual provides detailed instructions and technical information for a range of Kawasaki KDX200 and KDX220 2-stroke motorcycles manufactured between 1995 and 2006. It covers a wide array of topics, making it an invaluable resource for both novice and experienced mechanics. The manual delves into general information about the motorcycles, providing a solid foundation for understanding the vehicle's design and operation. It then guides you through routine maintenance tasks, ensuring your KDX runs smoothly and reliably. For more in-depth work, the manual covers engine removal and installation, a critical process for any major repairs. It also offers detailed explanations of fuel system components, lubrication and cooling systems, and engine specifications, enabling you to diagnose and address issues with these vital systems. Additional sections cover the transmission, drive chain and sprockets, steering system, shocks, bodywork, intake and exhaust, and the electrical system. You'll find comprehensive troubleshooting guides to help you identify and resolve a wide range of problems. With this manual at your fingertips, you'll have the knowledge and instructions needed to perform repairs, maintenance, and troubleshooting on your Kawasaki KDX motorcycle.

The 1995-2006 Kawasaki KDX200 and KDX220 are highly regarded off-road motorcycles, known for their lightweight design, nimble handling, and potent two-stroke engines. The KDX200, featuring a 198cc engine, was a popular choice for beginner and intermediate riders, while the KDX220, boasting a 219cc powerplant, catered to more experienced riders seeking greater power and performance. Both models were renowned for their exceptional suspension systems, providing excellent traction and control over varied terrain. The KDX's lightweight frame and responsive engine allowed riders to conquer challenging trails with ease, making it a versatile choice for a wide variety of riding styles. These motorcycles were known for their durability and reliability, thanks to their robust construction and simple mechanical design. However, despite their popularity, Kawasaki discontinued production of the KDX line in 2006. This decision was largely attributed to the increasing popularity of four-stroke motorcycles in the off-road market, which offered smoother power delivery and lower maintenance requirements. Despite their discontinuation, the KDX200 and KDX220 remain highly sought-after by enthusiasts, who appreciate their classic styling, raw performance, and impressive off-road capability. Many owners continue to maintain and ride these motorcycles, enjoying their simplicity and pure riding experience. The legacy of the KDX line continues to inspire riders today, and these motorcycles remain a testament to Kawasaki's engineering prowess and their commitment to producing high-performance off-road machines.