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BMW R850R 1995-2007 Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: R850R Model Years Covered: 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007 Generation Generation Identifier: First Generation Codes Engine Code Prefix: 1171 (typically for R850 models) 👋 Introduction Market Position Vehicle Segment: Middleweight Naked/Touring Motorcycle Target Audience: Riders seeking a reliable, comfortable, and capable motorcycle for touring and general use. Competitive Analysis Key Competitors: Moto Guzzi California, Honda ST1100 (larger segment but comparable use), other European middleweight bikes. Key Features Engine Layout Feature: Air-cooled, horizontally opposed twin-cylinder Boxer engine. Drivetrain Feature: Shaft drive, contributing to low maintenance. Suspension Feature: Telelever front suspension for improved handling and ride comfort. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service and repair for BMW R850R motorcycles Specific Regions Covered: All major mechanical, electrical, and bodywork components. Page Count Estimated Page Count: Likely over 500 pages (typical for a full service manual) Manual Type Manual Category: Service and Repair Manual Manual Purpose: To guide technicians and owners through diagnosis, repair, and maintenance. Language Language Of Manual: English Format Delivery Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Powertrain Systems: Engine, transmission, clutch, final drive. Chassis Systems: Suspension (front and rear), steering, brakes (front and rear), wheels, tires. Electrical Systems: Ignition system, lighting system, battery, charging system, instrumentation, fuel injection system (EFI), ABS (if equipped). Bodywork And Frame: Frame, body panels, fuel tank, seat, fairings, exhaust system. Procedures Included Maintenance Procedures: Oil changes, filter replacements, spark plug service, valve clearance adjustments, lubrication points, brake fluid flush, coolant check/flush. Repair Procedures: Engine disassembly/reassembly, transmission overhaul, clutch replacement, brake caliper rebuild, suspension component replacement, electrical component diagnosis and replacement. Troubleshooting Guides: Diagnostic charts for common problems, fault code interpretation (if applicable). Technical Depth Diagnostic Capability: Advanced diagnostics including component testing, wiring diagrams, and ECU troubleshooting. Rebuild Information: Detailed instructions for complete engine, transmission, and major component rebuilds with torque specifications and clearances. Special Tool Requirements: Identification of specialized tools required for specific repair procedures. 📊 Manual Specifications File Format Digital File Type: PDF (Portable Document Format) Searchability: Searchable text content for quick information retrieval. Print Quality Printability: Printable for use as a physical reference. Binding Type Binding For Printed Copy: N/A (Digital Download) Paper Type Paper Type For Printed Copy: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke Boxer Twin Displacement: 848 cc (cubic centimeters) Bore X Stroke: 90.5 mm x 66 mm Compression Ratio: 10.0:1 (typical) Valve Train: 2 valves per cylinder, SOHC (Single Overhead Camshaft) driven by chain Cooling System: Air-cooled Performance Horsepower: Approx. 70-71 HP @ 6750 RPM (varies slightly by market/year) Torque: Approx. 76 Nm (56 lb-ft) @ 5000 RPM (varies slightly by market/year) Fuel System Fuel Delivery: Electronic Fuel Injection (Bosch Motronic, typically) Fuel Type: Unleaded gasoline (95 RON recommended) 🔧 Transmission Standard Transmission Type: 5-speed Manual Features Final Drive: Shaft Drive Clutch Type: Single dry plate, cable operated 📐 Dimensions Exterior Length: Approx. 2170 mm (85.4 in) Width Handlebar: Approx. 850 mm (33.5 in) Height Seat: Approx. 780 mm (30.7 in) (standard seat) Weights Dry Weight: Approx. 200 kg (441 lbs) Wet Weight: Approx. 217 kg (478 lbs) Gross Vehicle Weight Rating: Approx. 420 kg (926 lbs) 🛡️ Safety Features Ratings ABS Availability: Optional (BMW Motorrad ABS II) Active Features Braking System: Dual disc front brakes, single disc rear brake. Brake Disc Size Front: 285 mm (11.2 in) Brake Disc Size Rear: 276 mm (10.9 in) Passive Features Lighting: Halogen headlight, LED taillight. 💡 Technology Features Infotainment Instrumentation Features: Analog speedometer and tachometer, digital odometer, clock, fuel gauge, warning lights. Driver Assistance ABS Operation: Two-channel system, preventing wheel lock-up during braking. Connectivity Diagnostic Ports: On-board diagnostic capabilities, accessible via specialized BMW diagnostic tools (often discussed in the manual). 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km (6,000 miles) or annually Valve Clearance Check: Every 20,000 km (12,000 miles) Spark Plug Replacement: Every 20,000 km (12,000 miles) Brake Fluid Change: Every 2 years Fluid Specifications Engine Oil Type: SAE 20W-50 API SG or higher (e.g., BMW Motorrad ADVANTEC Perform 10W-40 or 20W-50) Engine Oil Capacity: Approx. 3.0 liters (3.2 US quarts) with filter change Transmission Oil Type: SAE 75W/90 GL-5 gear oil Transmission Oil Capacity: Approx. 0.25 liters (0.26 US quarts) Final Drive Oil Type: SAE 80W/90 GL-5 gear oil Final Drive Oil Capacity: Approx. 0.18 liters (0.19 US quarts) Known Issues Common Wear Items: Clutch wear, swingarm bearing wear, charging system components (regulator/alternator). Fuel System Concerns: Potential for fuel pump issues (though generally reliable), injector cleaning. Electrical Concerns: Corrosion on connectors, particularly in older models; stator and rectifier failures can occur. 📚 Vehicle History Brand Heritage Manufacturer Origin: Germany Bmw Motorrad Legacy: Long history of innovation in motorcycle engineering, particularly with Boxer engines and shaft drive. Model Evolution Predecessor Models: R850GS, R850RT (sharing...
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BMW R850R 1995-2007 Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
R850R
Model Years Covered:
1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007
Generation
Generation Identifier:
First Generation
Codes
Engine Code Prefix:
1171 (typically for R850 models)
👋 Introduction
Market Position
Vehicle Segment:
Middleweight Naked/Touring Motorcycle
Target Audience:
Riders seeking a reliable, comfortable, and capable motorcycle for touring and general use.
Competitive Analysis
Key Competitors:
Moto Guzzi California, Honda ST1100 (larger segment but comparable use), other European middleweight bikes.
Key Features
Engine Layout Feature:
Air-cooled, horizontally opposed twin-cylinder Boxer engine.
Drivetrain Feature:
Shaft drive, contributing to low maintenance.
Suspension Feature:
Telelever front suspension for improved handling and ride comfort.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service and repair for BMW R850R motorcycles
Specific Regions Covered:
All major mechanical, electrical, and bodywork components.
Page Count
Estimated Page Count:
Likely over 500 pages (typical for a full service manual)
Manual Type
Manual Category:
Service and Repair Manual
Manual Purpose:
To guide technicians and owners through diagnosis, repair, and maintenance.
Language
Language Of Manual:
English
Format
Delivery Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Powertrain Systems:
Engine, transmission, clutch, final drive.
Chassis Systems:
Suspension (front and rear), steering, brakes (front and rear), wheels, tires.
Electrical Systems:
Ignition system, lighting system, battery, charging system, instrumentation, fuel injection system (EFI), ABS (if equipped).
Bodywork And Frame:
Frame, body panels, fuel tank, seat, fairings, exhaust system.
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, spark plug service, valve clearance adjustments, lubrication points, brake fluid flush, coolant check/flush.
Repair Procedures:
Engine disassembly/reassembly, transmission overhaul, clutch replacement, brake caliper rebuild, suspension component replacement, electrical component diagnosis and replacement.
Troubleshooting Guides:
Diagnostic charts for common problems, fault code interpretation (if applicable).
Technical Depth
Diagnostic Capability:
Advanced diagnostics including component testing, wiring diagrams, and ECU troubleshooting.
Rebuild Information:
Detailed instructions for complete engine, transmission, and major component rebuilds with torque specifications and clearances.
Special Tool Requirements:
Identification of specialized tools required for specific repair procedures.
📊 Manual Specifications
File Format
Digital File Type:
PDF (Portable Document Format)
Searchability:
Searchable text content for quick information retrieval.
Print Quality
Printability:
Printable for use as a physical reference.
Binding Type
Binding For Printed Copy:
N/A (Digital Download)
Paper Type
Paper Type For Printed Copy:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke Boxer Twin
Displacement:
848 cc (cubic centimeters)
Bore X Stroke:
90.5 mm x 66 mm
Compression Ratio:
10.0:1 (typical)
Valve Train:
2 valves per cylinder, SOHC (Single Overhead Camshaft) driven by chain
Cooling System:
Air-cooled
Performance
Horsepower:
Approx. 70-71 HP @ 6750 RPM (varies slightly by market/year)
Torque:
Approx. 76 Nm (56 lb-ft) @ 5000 RPM (varies slightly by market/year)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (Bosch Motronic, typically)
Fuel Type:
Unleaded gasoline (95 RON recommended)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual
Features
Final Drive:
Shaft Drive
Clutch Type:
Single dry plate, cable operated
📐 Dimensions
Exterior
Length:
Approx. 2170 mm (85.4 in)
Width Handlebar:
Approx. 850 mm (33.5 in)
Height Seat:
Approx. 780 mm (30.7 in) (standard seat)
Weights
Dry Weight:
Approx. 200 kg (441 lbs)
Wet Weight:
Approx. 217 kg (478 lbs)
Gross Vehicle Weight Rating:
Approx. 420 kg (926 lbs)
🛡️ Safety Features
Ratings
ABS Availability:
Optional (BMW Motorrad ABS II)
Active Features
Braking System:
Dual disc front brakes, single disc rear brake.
Brake Disc Size Front:
285 mm (11.2 in)
Brake Disc Size Rear:
276 mm (10.9 in)
Passive Features
Lighting:
Halogen headlight, LED taillight.
💡 Technology Features
Infotainment
Instrumentation Features:
Analog speedometer and tachometer, digital odometer, clock, fuel gauge, warning lights.
Driver Assistance
ABS Operation:
Two-channel system, preventing wheel lock-up during braking.
Connectivity
Diagnostic Ports:
On-board diagnostic capabilities, accessible via specialized BMW diagnostic tools (often discussed in the manual).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,000 miles) or annually
Valve Clearance Check:
Every 20,000 km (12,000 miles)
Spark Plug Replacement:
Every 20,000 km (12,000 miles)
Brake Fluid Change:
Every 2 years
Fluid Specifications
Engine Oil Type:
SAE 20W-50 API SG or higher (e.g., BMW Motorrad ADVANTEC Perform 10W-40 or 20W-50)
Engine Oil Capacity:
Approx. 3.0 liters (3.2 US quarts) with filter change
Transmission Oil Type:
SAE 75W/90 GL-5 gear oil
Transmission Oil Capacity:
Approx. 0.25 liters (0.26 US quarts)
Final Drive Oil Type:
SAE 80W/90 GL-5 gear oil
Final Drive Oil Capacity:
Approx. 0.18 liters (0.19 US quarts)
Known Issues
Common Wear Items:
Clutch wear, swingarm bearing wear, charging system components (regulator/alternator).
Fuel System Concerns:
Potential for fuel pump issues (though generally reliable), injector cleaning.
Electrical Concerns:
Corrosion on connectors, particularly in older models; stator and rectifier failures can occur.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Germany
Bmw Motorrad Legacy:
Long history of innovation in motorcycle engineering, particularly with Boxer engines and shaft drive.
Model Evolution
Predecessor Models:
R850GS, R850RT (sharing engine and chassis elements).
Successor Models:
R850R ceased production, followed by the R nineT lineup which draws inspiration from classic BMWs.
Production
Production Period:
1995-2007
Manufacturing Location:
Berlin, Germany (BMW Motorrad Plant)
🏆 Awards & Recognition
Recognitions
Reputation:
Known for robust build quality, longevity, and comfortable ride, making it a well-regarded touring and everyday motorcycle.
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